Dodge Dakota (R1). Manual — part 204
SPECIFICATIONS
FRONT AXLE - C205F
AXLE SPECIFICATIONS
DESCRIPTION
SPECIFICATION
Axle Ratio
3.55, 3.92
Differential Case Flange Runout
0.076 mm (0.003 in.)
Differential Side Gear Clearance
0-0.15 mm (0-0.006 in.)
Ring Gear Diameter
205 mm (7.562 in.)
Ring Gear Backlash
0.12-0.20 mm (0.005-0.008 in.)
Ring Gear Runout
0.12 mm (0.005 in.)
Pinion Std. Depth
99.69 mm (3.925 in.)
Pinion Bearing Preload - Original Bearings
1-2 N·m (10-20 in. lbs.)
Pinion Bearing Preload - New Bearings
17-2.5 N·m (15-22 in. lbs.)
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Differential Fill Hole Plug
34
25
-
Differential Cover Bolts
41
30
-
Bearing Cap Bolts
61
45
-
Ring Gear Bolts
108
80
-
Pinion Nut
271-474
200-350
-
SPECIAL TOOLS
SPECIAL TOOLS
Puller C-293-PA
Adapter C-293-42
Adapter C-293-48
Plug C-293-3
3 - 34
FRONT AXLE - C205F
AN
Puller C-452
Holder 6719A
Installer C-3972-A
Installer Screw 8112
Cup 8109
Handle C-4171
Installer 8236
Installer D-145
Installer D-145
AN
FRONT AXLE - C205F
3 - 35
SPECIAL TOOLS
(Continued)
Remover 8401
Remover 8401
Installer 6448
Bearing Remover C-4660
Cup 8150
Installer 5063
Installer 8402
Gauge Block 8177
Pinion Depth Set
Adapter Kit 6987A
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FRONT AXLE - C205F
AN
SPECIAL TOOLS
(Continued)
AXLE SHAFTS
REMOVAL
(1) Raise and support vehicle. Ensure that the
transmission is in neutral.
(2) Remove the necessary C/V driveshaft from
vehicle.
(3) Remove the skid plate, if equipped.
(4) Clean all foreign material from axle seal area.
(5) Install Puller Adapter 8420-A onto the axle
shaft.
(6) Install Slide Hammer C-3752 to the puller
adapter.
(7) Remove axle shaft. Use care to prevent damage
to axle shaft bearing and seal, which will remain in
axle shaft tube.
(8) Inspect axle shaft seal for leakage or damage.
Replace the seal if there is any question as to its con-
dition.
(9) Inspect roller bearing contact surface on axle
shaft for signs of brinelling, galling and pitting. If
any of these conditions exist, the axle shaft and/or
bearing and seal must be replaced.
INSTALLATION
(1) Lubricate bearing bore and seal lip with gear
lubricant. Insert axle shaft through seal, bearing,
and engage it into side gear splines.
NOTE: Use care to prevent shaft splines from dam-
aging axle shaft seal lip.
(2) Push firmly on the axle shaft until the axle
shaft snap-ring passes completely through the side
gear and engages the snap-ring groove.
(3) Check the differential fluid level and add fluid
if necessary. Refer to Lubricant in this group for
lubricant requirements.
(4) Install skid plate, if necessary.
(5) Install C/V driveshaft.
(6) Lower vehicle.
AXLE SHAFT SEALS
REMOVAL
(1) Remove the axle shaft.
(2) Remove the axle shaft seal from the end of the
axle shaft tube with a small pry bar.
(3) Inspect the axle shaft tube bore for roughness
and burrs. Remove as necessary.
INSTALLATION
(1) Wipe the axle shaft tube bore clean.
(2) Install a new axle shaft seal with Installer
8402 and Handle C-4171.
(3) Install the axle shaft.
Spreader W-129-B
Guide Pin C-3288-B
Dial Indicator C-3339
Dummy Shim 8107
Dummy Bearing 8398
AN
FRONT AXLE - C205F
3 - 37
SPECIAL TOOLS
(Continued)
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