Dodge Dakota (R1). Manual — part 582
(4) Remove the power steering lines from the gear.
(Refer to 19 - STEERING/PUMP/HOSES - REMOV-
AL),(Refer
to
19
-
STEERING/PUMP/HOSES
-
REMOVAL).
(5) Remove the lower coupler bolt and slide the
coupler off the gear (Fig. 3).
(6) Remove the mounting bolts from the gear to
the front crossmember and remove the gear (Fig. 4).
REMOVAL - 4WD
(1) Raise and support the vehicle.
(2) Remove the splash shield from under the front
end to gain access to the gear.
(3) Remove the nuts from the tie rod ends.
(4) Separate tie rod ends from the knuckles with
Puller C-3894-A (Refer to 19 - STEERING/LINKAGE/
TIE ROD END - REMOVAL) (Fig. 5).
(5) Remove the power steering lines from the gear.
(Refer to 19 - STEERING/PUMP/HOSES - REMOV-
AL),(Refer
to
19
-
STEERING/PUMP/HOSES
-
REMOVAL).
Fig. 3 Gear Coupler
1 - COUPLER
2 - LOWER SHAFT
3 - TOE PLATE
4 - STEERING COLUMN
5 - UPPER SHAFT
6 - RACK AND PINION STEERING GEAR
Fig. 4 Rack & Pinion Steering Gear - 4x2
1 - RACK AND PINION STEERING GEAR
2 - BUSHING
Fig. 5 Tie
1 - TOOL C-3894–A
2 - BALL STUD
3 - SEAL
4 - TIE-ROD END
5 - LOCK NUT
19 - 14
GEAR
AN
GEAR (Continued)
(6) Remove the lower coupler bolt and slide the
coupler off the gear (Fig. 6).
(7) Remove the mounting bolts (Fig. 7) from the
gear to the front crossmember. Slide the gear to the
right side of the vehicle. Then tilt the left end of the
gear down and remove the gear.
INSTALLATION - 2WD
NOTE: Before installing gear inspect bushings and
replace if worn or damaged.
(1) Install gear on front crossmember and tighten
mounting bolts to 258 N·m (190 ft. lbs.).
(2) Slide shaft coupler onto gear. Install new bolt
and tighten to 49 N·m (36 ft. lbs.).
(3) Clean tie rod end studs and knuckle tapers.
(4) Install tie rod ends into the steering knuckles
and tighten the nuts to 108 N·m (80 ft. lbs.). (Refer
to 19 - STEERING/LINKAGE/TIE ROD END -
INSTALLATION).
(5) Install power steering lines to steering gear.
(Refer to 19 - STEERING/PUMP/HOSES - INSTAL-
LATION),(Refer to 19 - STEERING/PUMP/HOSES -
INSTALLATION).
(6) Remove support and lower vehicle.
(7) Fill system with fluid, (Refer to 19 - STEER-
ING/PUMP - STANDARD PROCEDURE).
(8) Adjust the toe position. (Refer to 2 - SUSPEN-
SION/WHEEL ALIGNMENT - STANDARD PROCE-
DURE).
INSTALLATION - 4WD
NOTE: Before installing gear inspect bushings and
replace if worn or damaged.
(1) Install gear on front crossmember and tighten
mounting bolts to 230 N·m (170 ft. lbs.).
(2) Slide shaft coupler onto gear. Install new bolt
and tighten to 49 N·m (36 ft. lbs.).
(3) Clean tie rod end studs and knuckle tapers.
(4) Install tie rod ends into the steering knuckles
and tighten the nuts to 88 N·m (65 ft. lbs.). (Refer to
19
-
STEERING/LINKAGE/TIE
ROD
END
-
INSTALLATION).
(5) Install power steering lines to steering gear.
(Refer to 19 - STEERING/PUMP/HOSES - INSTAL-
LATION),(Refer to 19 - STEERING/PUMP/HOSES -
INSTALLATION).
(6) Install the splash shield.
(7) Remove support and lower vehicle.
(8) Fill system with fluid, (Refer to 19 - STEER-
ING/PUMP - STANDARD PROCEDURE).
(9) Adjust the toe position. (Refer to 2 - SUSPEN-
SION/WHEEL ALIGNMENT - STANDARD PROCE-
DURE).
Fig. 6 Gear Coupler
1 - COUPLER
2 - LOWER SHAFT
3 - TOE PLATE
4 - STEERING COLUMN
5 - UPPER SHAFT
6 - RACK AND PINION STEERING GEAR
Fig. 7 Rack & Pinion Steering Gear - 4x4
1 - MOUNTING BOLT
2 - RACK AND PINION STEERING GEAR
AN
GEAR
19 - 15
GEAR (Continued)
SPECIFICATIONS
TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Rack and Pinion Steering
Gear
Gear to Frame Bolts
258
190
—
Rack and Pinion Steering
Gear
Intermediate Shaft Bolt
49
36
—
Tie Rod End
Knuckle Nut
108
80
—
Tie Rod End
Jam Nut
75
55
—
Power Steering Line
Pressure Line
35
25
—
Power Steering Line
Return Line
35
25
—
SPECIAL TOOLS
RACK & PINION STEERING GEAR
Puller C-3894-A
19 - 16
GEAR
AN
LINKAGE
TABLE OF CONTENTS
page
page
TIE ROD END
BOOT SEAL
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TIE ROD END
REMOVAL - INNER TIE ROD END
(1) Raise and support the vehicle.
(2) Remove the tire and wheel assembly.
(3) Remove the outer tie rod end,(Refer to 19 -
STEERING/LINKAGE/TIE ROD END - REMOVAL).
(4) Remove the inner tie rod end from the rack
and pinion (Fig. 1).
REMOVAL - OUTER TIE ROD END
NOTE: Do not twist the boot at anytime during
removal or installation.
(1) Loosen the jam nut.
(2) Remove the outer tie rod end nut at the steer-
ing knuckle.
(3) Separate the tie rod ball stud from the knuckle
with Remover MB-991113 (Fig. 2).
(4) Unthread the outer tie rod end from the inner
tie rod.
INSTALLATION - INNER TIE ROD END
NOTE: Do not twist the boot at anytime during
installation.
(1) Thread the inner tie rod end into the rack and
pinion (Fig. 3).
(2) Tighten the inner tie to 68 N·m (50 ft. lbs.).
(3) Install the out tie rod end,(Refer to 19 -
STEERING/LINKAGE/TIE ROD END - INSTALLA-
TION).
(4) Install the tire and wheel assembly. (Refer to
22 - TIRES/WHEELS/WHEELS - STANDARD PRO-
CEDURE).
(5) Remove the support and lower the vehicle.
Fig. 1 Inner Tie Rod
1 - WRENCH
2 - INNER TIE ROD
Fig. 2 Tie Rod End
1 - STEERING KNUCKLE
2 - REMOVER
3 - TIE ROD END
AN
LINKAGE
19 - 17
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