Dodge Dakota (R1). Manual — part 787
(14) Install cowl grille and wipers.
(15) Install rear view mirror.
(16) After urethane has cured, remove tape strips
and water test windshield to verify repair.
Fig. 6 Support Spacers
1 - WINDSHIELD
2 - SPACERS
3 - SUPPORTS
Fig. 7 Center Windshield and Mark at Support
Spacers
1 - WINDSHIELD
2 - INDEX MARKS
3 - SUPPORT SPACERS
Fig. 8 Work Surface Set up and Molding Installation
1 - WINDSHIELD AND MOULDINGS
2 - URETHANE BEAD AROUND GLASS 7mm (.3 in.) FROM
EDGE
3 - BLOCKS
Fig. 9 Applicator Tip
1 - APPLICATOR TIP
23 - 136
STATIONARY GLASS
AN
WINDSHIELD (Continued)
WEATHERSTRIP/SEALS
TABLE OF CONTENTS
page
page
WEATHERSTRIP/SEALS
CARGO BOX SEAL
COWL WEATHERSTRIP
FRONT DOOR GLASS RUN WEATHERSTRIP
FRONT DOOR INNER BELT WEATHERSTRIP
FRONT DOOR OUTER BELT WEATHERSTRIP
FRONT DOOR 2ND WEATHERSTRIP
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
FRONT DOOR WEATHERSTRIP
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 139
QUARTER VENT GLASS WEATHERSTRIP
REAR DOOR GLASS RUN WEATHERSTRIP
REAR DOOR INNER BELT WEATHERSTRIP
REAR DOOR OUTER BELT WEATHERSTRIP
REAR DOOR SECONDARY WEATHERSTRIP
REAR DOOR WEATHERSTRIP
ROOF RAIL WEATHERSTRIP/RETAINER
WEATHERSTRIP/SEALS
REMOVAL
(1) Remove push-in fasteners attaching hood seal
to inner hood panel (Fig. 1).
(2) Separate hood seal from vehicle.
INSTALLATION
(1) Position hood seal on inner hood panel.
(2) Install push-in fasteners attaching hood seal to
inner hood panel.
Fig. 1 Hood Seal
1 - INNER HOOD PANEL
2 - HOOD PANEL
AN
WEATHERSTRIP/SEALS
23 - 137
CARGO BOX SEAL
REMOVAL
(1) From under the vehicle, use a trim panel
removal tool and remove the push-in fasteners
attaching the cargo box seal to the cargo box (Fig. 2).
(2) Separate the seal from the cargo box.
INSTALLATION
(1) Position the seal on the cargo box
(2) Install the push-in fasteners attaching the
cargo box seal to the cargo box (Fig. 2).
COWL WEATHERSTRIP
REMOVAL
(1) Grasp cowl seal and pull seal from flange (Fig.
3).
(2) Separate cowl seal from vehicle.
INSTALLATION
(1) Position cowl seal on flange and press into
place.
FRONT DOOR GLASS RUN
WEATHERSTRIP
REMOVAL
(1) Remove door trim panel.
(2) Remove water dam as necessary to access
lower glass run channels.
(3) Remove the bolts attaching the glass run chan-
nels.
(4) Remove glass.
(5) Pull the glass run weatherstrip and run chan-
nels from the window opening (Fig. 4).
(6) Pull the glass run weatherstrip from the run
channels.
INSTALLATION
(1) Install the glass run weatherstrip in the run
channels.
(2) Install the glass run weatherstrip in the win-
dow opening.
(3) Position the run channels in the door.
(4) Install glass.
(5) Install the glass run channels.
(6) Install inner belt weatherstrip.
(7) Install outer belt weatherstrip.
(8) Install door trim panel.
Fig. 2 Cargo Box Seal
1 - CARGO BOX
2 - BOX SEAL
3 - PUSH-IN FASTENER
4 - CARGO BOX SEAL
Fig. 3 Cowl Seal
1 - COWL TO HOOD SEAL
2 - COWL
23 - 138
WEATHERSTRIP/SEALS
AN
FRONT DOOR INNER BELT
WEATHERSTRIP
REMOVAL
(1) Remove screws attaching trim panel to door.
(2) Lift trim panel up and over inner belt seal.
(3) Peel seal from door (Fig. 4).
INSTALLATION
(1) Slide seal into position on door.
(2) Position trim panel over inner belt seal and
install screws.
FRONT DOOR OUTER BELT
WEATHERSTRIP
REMOVAL
(1) Lower glass.
(2) Lift rearward corner of weatherstrip and slide
weatherstrip rearward (Fig. 4).
INSTALLATION
(1) Lightly lubricate weatherstrip with silicone and
slide weatherstrip behind mirror.
(2) Push weatherstrip down to seat onto door.
FRONT DOOR 2ND
WEATHERSTRIP
REMOVAL
The secondary seal is attached with two sided
adhesive tape.
(1) Separate the secondary seal and the tape from
the inner door panel (Fig. 4).
FRONT DOOR WEATHERSTRIP
REMOVAL
(1) Remove A-pillar trim.
(2) Remove cowl panel and sill cover.
(3) Remove upper turning loop anchor bolt.
(4) Pull B-pillar trim/quarter panel trim outward
to access weatherstrip.
(5) Pull weatherstrip from pinch flange around
door opening (Fig. 5).
INSTALLATION
(1) Position the weatherstrip on the pinch flange
around door opening and press into place.
(2) Press into place B-pillar trim/quarter panel
trim.
(3) Install upper turning loop anchor bolt.
(4) Install cowl panel and sill cover. Ensure the
clips attaching the sill cover to the door sill are fully
seated.
(5) Install A-pillar trim.
Fig. 4 Front Door Weatherstrip/Seals
1 - B-PILLAR SECONDARY SEAL
2 - GLASS RUN WEATHERSTRIP
3 - INNER BELT WEATHERSTRIP
4 - SECONDARY SEAL
5 - OUTER BELT WEATHERSTRIP
Fig. 5 Door Seal
1 - DOOR SEAL
AN
WEATHERSTRIP/SEALS
23 - 139
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