Dodge Nitro. Manual — part 361

Fig. 31: Installing Caliper Piston - Typical
Courtesy of CHRYSLER LLC

6. Press piston (1) into caliper bore by hand, use a turn and push motion to work piston into seal.

7. Press caliper piston to bottom of bore.

1 -
PISTON
2 -
BOOT

2007 Dodge Nitro R/T

2007 BRAKES Base - Service Information - Nitro

Fig. 32: Installing Piston Dust Boot - Typical
Courtesy of CHRYSLER LLC

1 - HANDLE
C-4171
2 -
INSTALLER
C-4842
3 - DUST
BOOT

2007 Dodge Nitro R/T

2007 BRAKES Base - Service Information - Nitro

8. Seat dust boot (3) in caliper with Installer Tool C-4842 (2) and Tool Handle C-4171 (1).

9. Replace caliper bleed screw if removed.

INSTALLATION

CALIPER-DISC BRAKE-FRONT

Fig. 33: Disc Brake Caliper Components
Courtesy of CHRYSLER LLC

1. Install caliper (4) to the caliper adapter (5).

2. Coat the caliper mounting bolts (3) with silicone grease. Begin with the bolt closet to the bleeder screws

(top), Then install and tighten the bolts to 37 N.m (28 ft. lbs.).

3. Install the brake hose banjo bolt (2) and brake hose to the caliper (4) with new seal washers and tighten

fitting bolt to 31 N.m (23 ft. lbs.) If removed.

4. Remove the prop rod from the vehicle.

5. Bleed the area of repair for the brake system, If a proper pedal is not felt during bleeding an area of

repair then a base bleed system must be performed. . See STANDARD PROCEDURE.

6. Install the wheel and tire assemblies. Refer to STANDARD PROCEDURE .

7. Remove the supports and lower the vehicle.

8. Verify a firm pedal before moving the vehicle.

CALIPER-DISC BRAKE-REAR

CAUTION: Verify brake hose is not twisted or kinked before tightening fitting

bolt.

2007 Dodge Nitro R/T

2007 BRAKES Base - Service Information - Nitro

Fig. 34: Identifying Bolts, Brake Hose & Brake Hose Banjo Bolt
Courtesy of CHRYSLER LLC

1. Install the brake pads if removed.

2. Install caliper. Tighten the bolts (6) to 37 N.m (28 ft. lbs.)

3. Install the brake hose (5) to the caliper with new seal washers and install the brake hose banjo bolt (4)

tighten fitting bolt to 31 N.m (23 ft. lbs.).

4. Remove the prop rod from the vehicle.

5. Bleed the area of repair for the brake system, If a proper pedal is not felt during bleeding an area of

repair then a base bleed system must be performed. . See STANDARD PROCEDURE.

6. Install the wheel and tire assemblies. Refer to STANDARD PROCEDURE .

7. Remove the supports and lower the vehicle.

8. Verify a firm pedal before moving the vehicle.

DISC BRAKE CALIPER ADAPTER

REMOVAL

DISC BRAKE CALIPER ADAPTER

CAUTION: Verify brake hose (5) is not twisted or kinked before tightening fitting

bolt.

2007 Dodge Nitro R/T

2007 BRAKES Base - Service Information - Nitro