Dodge Nitro. Manual — part 776

Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.

3. Connect the A/C liquid line (4) to the A/C suction line (3).

4. Connect the A/C liquid and suction lines to the A/C expansion valve (2) and install the retaining nut (1).

Tighten the nut to 23 N.m (17 ft. lbs.).

Fig. 193: Nut, A/C Suction Line & A/C Compressor
Courtesy of CHRYSLER LLC

5. Connect the A/C suction line (2) to the A/C compressor (3).

6. Install the nut (1) that secures the A/C suction line to the A/C compressor. Tighten the nut to 12 N.m (105

in. lbs.).

7. Install the battery. Refer to INSTALLATION .

8. Install the air inlet tube to the throttle body. Tighten the clamp securely.

9. Reconnect the negative battery cable.

10. Evacuate the refrigerant system. See REFRIGERANT SYSTEM EVACUATE.

11. Adjust the refrigerant oil level. See REFRIGERANT OIL LEVEL.

12. Charge the refrigerant system. See REFRIGERANT SYSTEM CHARGE.

3.7L ENGINE

CAUTION: Be certain to adjust the refrigerant oil level when servicing the A/C

refrigerant system. See REFRIGERANT OIL LEVEL. Failure to properly
adjust the refrigerant oil level will prevent the A/C system from operating
as designed and can cause serious A/C compressor damage.

NOTE:

When replacing multiple A/C system components, refer to the Refrigerant Oil
Capacities chart to determine how much oil should be added to the refrigerant
system. See REFRIGERANT OIL LEVEL.

2007 Dodge Nitro R/T

2007 HVAC Heating & Air Conditioning - Service Information - Nitro

Fig. 194: A/C Suction Line, Nut, A/C Expansion Valve & A/C Liquid Line
Courtesy of CHRYSLER LLC

1. Remove the tape or plugs from the opened refrigerant line fittings and the compressor and expansion

valve ports.

2. Lubricate new O-ring seals with clean refrigerant oil and install them and a new gasket on the refrigerant

line fittings. Use only the specified O-rings as they are made of a special material for the R-134a system.
Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.

3. Connect the A/C liquid line (4) to the A/C suction line (1).

4. Connect the A/C liquid and suction lines to the A/C expansion valve (3) and install the retaining nut (2).

Tighten the nut to 23 N.m (17 ft. lbs.).

Fig. 195: Removing/Installing Nuts That Secure A/C Suction Line And A/C Discharge Line To A/C

NOTE:

Replacement of the refrigerant line O-ring seals and gaskets is required anytime
a refrigerant line is opened. Failure to replace the rubber O-ring seals and metal
gaskets could result in a refrigerant system leak.

2007 Dodge Nitro R/T

2007 HVAC Heating & Air Conditioning - Service Information - Nitro

Compressor
Courtesy of CHRYSLER LLC

5. Connect the A/C suction line (1) to the A/C compressor (4).

6. Install the nut (2) that secures the A/C suction line to the A/C compressor. Tighten the nut to 12 N.m (105

in. lbs.).

7. Install the air cleaner housing (refer to REMOVAL for 3.7L - SERVICE INFORMATION or

REMOVAL for 4.0L - SERVICE INFORMATION ).

8. Reconnect the negative battery cable.

9. Evacuate the refrigerant system. See REFRIGERANT SYSTEM EVACUATE.

10. Adjust the refrigerant oil level. See REFRIGERANT OIL LEVEL.

11. Charge the refrigerant system. See REFRIGERANT SYSTEM CHARGE.

2.8L LHD ENGINE

Fig. 196: A/C Suction Line, Nut, A/C Expansion Valve & A/C Liquid Line
Courtesy of CHRYSLER LLC

CAUTION: Be certain to adjust the refrigerant oil level when servicing the A/C

refrigerant system. See REFRIGERANT OIL LEVEL. Failure to properly
adjust the refrigerant oil level will prevent the A/C system from operating
as designed and can cause serious A/C compressor damage.

NOTE:

When replacing multiple A/C system components, refer to the Refrigerant Oil
Capacities chart to determine how much oil should be added to the refrigerant
system. See REFRIGERANT OIL LEVEL.

NOTE:

Replacement of the refrigerant line O-ring seals and gaskets is required anytime
a refrigerant line is opened. Failure to replace the rubber O-ring seals and metal
gaskets could result in a refrigerant system leak.

2007 Dodge Nitro R/T

2007 HVAC Heating & Air Conditioning - Service Information - Nitro

1. Remove the tape or plugs from the opened refrigerant line fittings and the compressor and expansion

valve ports.

2. Lubricate new O-ring seals with clean refrigerant oil and install them and a new gasket on the refrigerant

line fittings. Use only the specified O-rings as they are made of a special material for the R-134a system.
Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.

3. Connect the A/C liquid line (4) to the A/C suction line (1).

4. Connect the A/C liquid and suction lines to the A/C expansion valve (3) and install the retaining nut (2).

Tighten the nut to 23 N.m (17 ft. lbs.).

Fig. 197: Refrigerant Line System
Courtesy of CHRYSLER LLC

5. Connect the A/C suction line (4) to the A/C compressor (3).

6. Install the nut (5) that secures the A/C suction line to the A/C compressor. Tighten the nut to 12 N.m (105

in. lbs.).

7. Install the two nuts (2) that secure the A/C suction line to the top of the engine. Tighten the nuts to 4.5

N.m (40 in. lbs.).

8. Install the battery. Refer to INSTALLATION .

9. Install the air inlet tube to the throttle body. Tighten the clamp securely.

10. Install the air cleaner housing. Refer to INSTALLATION .

11. Reconnect the negative battery cable.

12. Evacuate the refrigerant system. See REFRIGERANT SYSTEM EVACUATE.

13. Adjust the refrigerant oil level. See REFRIGERANT OIL LEVEL.

14. Charge the refrigerant system. See REFRIGERANT SYSTEM CHARGE.

OIL-A/C REFRIGERANT

DESCRIPTION

OIL-A/C REFRIGERANT

2007 Dodge Nitro R/T

2007 HVAC Heating & Air Conditioning - Service Information - Nitro