Dodge Nitro. Manual — part 575

Fig. 177: Identifying Differential Side Gears, Pinion Gears & Thrust Washers
Courtesy of CHRYSLER LLC

1. Remove ring gear.

2. Remove roll-pin holding mate shaft in housing.

3. Remove pinion gear mate shaft.

4. Rotate differential side gears (2) and remove pinion gears (3) and thrust washers (1).

5. Remove differential side gears and thrust washers.

ASSEMBLY

DIFFERENTIAL

2007 Dodge Nitro R/T

2007 DRIVELINE Differential & Driveline - Nitro

Fig. 178: Identifying Differential Side Gears, Pinion Gears & Thrust Washers
Courtesy of CHRYSLER LLC

1. Install differential side gears (2) and thrust washers.

2. Install pinion mate gears (3) and thrust washers (1).

3. Install pinion gear mate shaft.

2007 Dodge Nitro R/T

2007 DRIVELINE Differential & Driveline - Nitro

Fig. 179: Installing Roll-Pin In Differential Case With Hammer And Punch
Courtesy of CHRYSLER LLC

4. Align hole in the pinion gear mate shaft (2) with the hole in the differential case.

5. Install the roll-pin (3) in the differential case with a hammer and punch (1). Peen the edge of the roll-pin

hole in the differential case in two places 180° apart.

6. Lubricate all differential components with gear lubricant.

7. Install ring gear.

INSTALLATION

2007 Dodge Nitro R/T

2007 DRIVELINE Differential & Driveline - Nitro

DIFFERENTIAL

Fig. 180: Identifying Spreader W-129-B & Spreader Retainers W-129-1
Courtesy of CHRYSLER LLC

1. Install Spreader W-129-B (1) and Spreader Retainers W-129-1 (2) on Spreader Adapters 9959 and tighten

spreader turnbuckle finger-tight.

Fig. 181: Identifying Dial Indicator C-3339A & Indicator Plunger
Courtesy of CHRYSLER LLC

NOTE:

If differential bearings or differential case are replaced, differential bearing
preload and gear backlash must be adjusted.

2007 Dodge Nitro R/T

2007 DRIVELINE Differential & Driveline - Nitro