Dodge Viper SRT-10 (ZB). Manual — part 48
INSTALLATION
(1) Install new switch as shown in (Fig. 14). Be
sure that the spring loaded plunger inside the switch
is slightly compressed. The plunger inside the switch
must go on the narrow section of the clutch master
cylinder actuation rod. Place the top of the switch
against the rod. Then push the switch up slightly.
This will compress the plunger. Then push the bot-
tom of the switch against the rod. Failure to install
the switch as described or forcing the switch onto the
rod will crack the switch.
(2) Install new white plastic retaining clip.
(3) Install the clutch master cylinder back into the
vehicle.
(4) Reconnect the clutch switch connector.
(5) Check clutch position switch operation.
Fig. 14 SWITCH INSTALLATION
1 - CLUTCH SWITCH
2 - CLUTCH MASTER CYLINDER ASSEMBLY
6 - 12
CLUTCH
ZB
CLUTCH PEDAL POSITION SWITCH (Continued)
COOLING
TABLE OF CONTENTS
page
page
COOLING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
COOLING
WARNING
COOLING SYSTEM WARNINGS
WARNING: ANTIFREEZE IS AN ETHYLENE GLYCOL
BASED COOLANT AND IS HARMFUL IF SWAL-
LOWED OR INHALED. IF SWALLOWED, DRINK
TWO GLASSES OF WATER AND INDUCE VOMIT-
ING. IF INHALED, MOVE TO FRESH AIR AREA.
SEEK MEDICAL ATTENTION IMMEDIATELY. DO NOT
STORE IN OPENED OR UNMARKED CONTAINERS.
WASH SKIN AND CLOTHING THOROUGHLY AFTER
COMING IN CONTACT WITH ETHYLENE GLYCOL.
KEEP OUT OF REACH OF CHILDREN AND PETS.
DISPOSE OF GLYCOL BASED COOLANT PROP-
ERLY, CONTACT YOUR DEALER OR GOVERNMENT
AGENCY FOR LOCATION OF COLLECTION CENTER
IN YOUR AREA. DO NOT OPEN A COOLING SYS-
TEM WHEN THE ENGINE IS AT OPERATING TEM-
PERATURE
OR
HOT
UNDER
PRESSURE,
PERSONAL INJURY CAN RESULT. AVOID RADIA-
TOR COOLING FAN WHEN ENGINE COMPARTMENT
RELATED SERVICE IS PERFORMED, PERSONAL
INJURY CAN RESULT.
SPECIFICATIONS
TORQUE
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Nut, Accessory
Drive Belt Ten-
sioner
41
30
-
Bolts, A/C Con-
denser to Radiator
5
-
45
Bolts, Coolant
Pressure Bottle
5
-
40
Bolts, Fan Shroud
to Radiator
5
-
45
Hydraulic Fan
Pressure Inlet Line
47
35
-
Hydraulic Fan
Pressure Outlet
Line
29
21
-
Bolts, Radiator
Mounting
11
-
95
Bolts, Thermostat
Housing
11
-
95
Bolts, Water Pump
11
-
95
ZB
COOLING
7 - 1
SPECIAL TOOLS
COOLING
Hose Clamp Pliers 8495
Pressure Tester Kit 7700
Coolant Refractometer 8286
7 - 2
COOLING
ZB
COOLING (Continued)
ACCESSORY DRIVE
TABLE OF CONTENTS
page
page
ACCESSORY DRIVE BELT AND TENSIONER
DIAGNOSIS AND TESTING - ACCESSORY
. . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . 5
ACCESSORY DRIVE BELT AND
TENSIONER
DIAGNOSIS AND TESTING - ACCESSORY DRIVE BELT DIAGNOSIS
CONDITION
POSSIBLE CAUSE
CORRECTION
BELT SLIPPAGE
1. Belt slipping because of insuffi-
cient tension.
1. Replace the automatic belt ten-
sioner.
2. Belt excessively glazed or hard-
ened from heat and excessive slip-
page.
2. Replace belt.
3. Incorrect belt.
3. Replace belt.
4. Driven component bearing fail-
ure.
4. Replace faulty component.
5. Belt or pulley subjected to sub-
stance (belt dressing, oil, ethylene
glycol) that has reduced friction.
5. Replace belt and clean pulleys.
BELT NOISE (OBJECTIONABLE
SQUEAL, SQUEAK, OR RUMBLE)
1. Belt slippage.
1. Replace belt or automatic belt
tensioner.
2. Foreign material imbedded in
belt.
2. Replace belt.
3. Non-uniform belt.
3. Replace belt.
4. Misaligned pulley(s).
4. Align accessories.
5. Non-uniform groove or eccentric
pulley.
5. Replace pulley(s).
6. Bearing noise.
6. Locate and repair.
BELT ROLLED OVER IN GROOVE
OR BELT JUMPS OFF
1. Broken cord in belt.
1. Replace belt.
2. Belt tension too loose, or too
tight.
2. Replace the automatic belt ten-
sioner.
3. Misaligned pulleys.
3. Align accessories.
4. Non-uniform grooves or eccen-
tric pulley.
4. Replace pulley(s).
5. Foreign object(s) in grooves.
5. Remove foreign objects in
groove.
ZB
ACCESSORY DRIVE
7 - 3
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