Dodge Viper SRT-10 (ZB). Manual — part 196
(3) Put access panel in place and scribe the outline
of the panel (Fig. 31). Mark the hole for the rivet
that hold the panel in place.
(4) Remove the panel and scribe a line about a 1/2
inch in from the panel outline.
(5) Cut closeout panel hole for fuel tank (Fig. 32)
and (Fig. 33) and panel removed (Fig. 34).
(6) Fuel tank and the EVAP system (Fig. 35).
(7) Drill holes (17 holes).
(8) Remove the convertible top fasteners (15 nuts)
(Fig. 36) and (Fig. 37).
Fig. 31 REPLACEMENT PANEL MARKING
Fig. 32 CUTTING PANEL
Fig. 33 CUTTING PANEL
Fig. 34 PANEL REMOVED
14 - 14
FUEL DELIVERY
ZB
FUEL TANK (Continued)
(9) Lift the top up and disconnect the heated back
glass electrical connector (Fig. 38) from both sides of
the glass.
(10) Pull top forward and out of the way.
(11) Roll deck lid carpet forward and out of the
way.
NOTE: Be careful the sealer on the cover will make
it difficult to remove the cover.
Fig. 35 FUEL TANK & EVAP CANISTER
Fig. 36 CONVERTIBLE TOP ATTACHMENT
Fig. 37 CONVERTIBLE FASTENER
Fig. 38 BACK GLASS ELECTRICAL CONNECTOR
ZB
FUEL DELIVERY
14 - 15
FUEL TANK (Continued)
(12) Remove the 4 rivets from the fuel pump mod-
ule cover (Fig. 39) and (Fig. 40). You may have to
knock out the center pin with a punch.
(13) Using a scraper or long knife cut the sealer
under the cover to remove it from the vehicle.
(14) Remove the foam block from the top of the
fuel pump module (Fig. 41) and (Fig. 42).
Fig. 39 FUEL PUMP MODULE COVER
Fig. 40 REMOVAL OF COVER AND RIVETS
Fig. 41 PUMP MODULE FOAM BLOCK
Fig. 42 FOAM BLOCK REMOVAL/INSTALL
14 - 16
FUEL DELIVERY
ZB
FUEL TANK (Continued)
(15) Clean the area round the fuel pump module
(Fig. 43).
(16) Mark fuel pump module location on tank.
(17) Unlock and disconnect the electrical connector
from the fuel pump module.
(18) Disconnect the fuel line, wrap shop towels
around ends of fuel supply line (Fig. 44).
(19) Use Special Tool #6856 to remove fuel pump
module locknut (Fig. 45).
(20) Lift module up to remove being careful not to
spill the residual fuel that is left in it. The float arm
of the level sensor catches on the inside of the fuel
tank while removing the module. Tilt the module
assembly to one side while removing it. Discard old
seal.
(21) Drain the fuel tank through the fuel pump
module hole (Fig. 46).
Fig. 43 CLEAN UP
Fig. 44 ELECTRICAL & FUEL CONNECTION
Fig. 45 FUEL PUMP MODULE LOCK RING
Fig. 46 TANK DRAINING
ZB
FUEL DELIVERY
14 - 17
FUEL TANK (Continued)
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