Dodge Viper SRT-10 (ZB). Manual — part 217
(3) Remove offset lever guide plate.
TRANSMISSION ADAPTER
(1) Remove shift rail bushings with Remover 9367
and Slide Hammer C-3752 (Fig. 60).
(2) Remove countershaft and mainshaft bearing
cups and select shims.
(3) Remove input shaft seal.
CLEANING
Clean the gears, bearings shafts, extension/adapter
housing and gear case with solvent. Dry all parts
except the bearings with compressed air. Allow the
bearings to either air dry or wipe them dry with
clean shop towels.
INSPECTION
(1) Inspect bearings, shaft and thrust washers.
Replace bearings and mating components if worn,
chipped, cracked, flat-spotted or brinnelled.
(2) Inspect gear tooth surface and replace gear if
worn, chipped, cracked.
(3) Inspect synchronizers components, if any com-
ponent is worn or damage, the synchro must be
replaced as and assembly.
(4) Inspect blocker rings and fiction cones. replace
if worn, damaged or if friction material is burned.
(5) Inspect shift forks for wear and distortion.
Check fit of the sleeve in the fork. Replace fork if the
roll pin holes are worn oversize or damaged. Replace
shift fork roll pins if necessary or if doubt exists
about their condition.
(6) Inspect case and housing/adapter sealing and
mating surfaces are free of burrs and nicks. Inspect
alignment dowels in case, housing and adapter.
Replace gear case housing, adapter or extension
housing if cracked or broken.
ASSEMBLY
TRANSMISSION ADAPTER
(1) Install shift rail bushings with Installer 9368
and Handle C-4171 (Fig. 61).
Fig. 59 MAINSHAFT BEARING CUP
1 - HANDLE
2 - REMOVER
Fig. 60 ADAPTER SHIFT RAIL BUSHING
1 - SLIDE HAMMER
2 - BUSHING
3 - REMOVER
Fig. 61 ADAPTER SHIFT RAIL BUSHING
1 - HANDLE
2 - BUSHING
3 - INSTALLER
21 - 20
MANUAL TRANSMISSION - T56
ZB
MANUAL TRANSMISSION - T56 (Continued)
(2) Install input shaft seal with Installer 9366.
(3) Install countershaft and mainshaft select shims
(Fig. 62) and bearing cups (Fig. 63).
TRANSMISSION CASE
(1) Install shift rail bushings with Installer 9368
and Handle C-4171.
(2) Install mainshaft bearing cup with Installer
9373 and Handle C-4171 (Fig. 64).
(3) Install countershaft bearing cup with Installer
9373 and Handle C-4171 (Fig. 65).
Fig. 62 SELECT SHIM
1 - SHIM
2 - BEARING CUP BORE
Fig. 63 BEARING CUP
1 - CUP
2 - CUP BORE
Fig. 64 MAINSHAFT BEARING CUP
1 - HANDLE
2 - INSTALLER
Fig. 65 COUNTERSHAFT BEARING CUP
1 - HANDLE
2 - INSTALLER
ZB
MANUAL TRANSMISSION - T56
21 - 21
MANUAL TRANSMISSION - T56 (Continued)
EXTENSION HOUSING
(1) Install countershaft bearing with Installer 9394
and Handle C-4171 (Fig. 66).
(2) Install mainshaft roller bearing race with
Installer 9392 and Handle C-4171 (Fig. 67).
(3) Install mainshaft roller bearing race snap ring.
(4) Install shift rail bushings with Installer 9368
and Handle C-4171.
(5) Install reverse idler gear shaft.
(6) Install thrust washer, reverse idler gear and
bearing (Fig. 68).
(7) Install idler gear bracket and install bolts with
Loctite
t 242 (Fig. 69) Tighten bolts to 24 N·m (18 ft.
lbs.).
INPUT SHAFT
(1) Install input shaft bearing cup with Installer
9380 and Handle C-4171 (Fig. 70).
(2) Install input shaft bearing with Installer 6052
and Tube MB991317 (Fig. 71).
COUNTERSHAFT
(1) Install countershaft bearings with Installer
MB998909 and a press (Fig. 72).
Fig. 66 COUNTERSHAFT BEARING
1 - BEARING
2 - INSTALLER
3 - HANDLE
Fig. 67 MAINSHAFT BEARING RACE
1 - BEARING RACE
2 - INSTALLER
3 - HANDLE
Fig. 68 THRUST WASHER, GEAR AND BEARING
1 - TAIL HOUSING
2 - BEARING
3 - GEAR
21 - 22
MANUAL TRANSMISSION - T56
ZB
MANUAL TRANSMISSION - T56 (Continued)
Fig. 69 IDLER GEAR BRACKET BOLTS
1 - TAIL HOUSING
2 - BRACKET BOLTS
Fig. 70 INPUT SHAFT CUP
1 - INSTALLER
2 - HANDLE
Fig. 71 INPUT SHAFT BEARING
1 - TUBE
2 - INSTALLER
3 - BEARING
Fig. 72 COUNTERSHAFT BEARING
1 - INSTALLER
2 - BEARING
3 - COUNTERSHAFT
ZB
MANUAL TRANSMISSION - T56
21 - 23
MANUAL TRANSMISSION - T56 (Continued)
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