Dodge Viper SRT-10 (ZB). Manual — part 192
SPECIFICATIONS - WELDING
CAUTION:
All welds should conform to DaimlerChrysler vehi-
cle engineering process standard “PS 9472”.
WELD PROCESS SPECIFICATIONS
WELDING
PROCESS
FLUX
CORED
ARC
GAS
METAL
ARC
(MIG)*
SHIELDED
METAL
ARC
(STICK)
Material
Thickness
3.7 mm to
4.2 mm
3.7 mm to
4.2 mm
3.7 mm to
4.2 mm
Electrode
Type
Lincoln
Electrical
Co. Prod-
uct #:
NR-211
MP
(Do Not
Substitute)
AWS
ER70S-3
(Do Not
Substi-
tute)
** AWS E
7018
Electrodes
Size
Inches
0.045
Tubular
0.035
Solid
3/32
9
Electrode
Stick Out
3/8
9
- 1/2
9
1/2
9
- 5/8
9
N/A
Polarity
Electrode
9
-
9
Work
Piece
9
+
9
Electrode
9
+
9
Work
Piece
9
-
9
Electrode
9
+
9
Work Piece
9
-
9
Shielding
Gas
Self
Shielded
75% Ar
25% CO2
Self
Shielded
Gas Flow
Rate
N/A
25 - 35
CFM
N/A
Wire Feed
Speed
(inches
per
minute)
110 - 130
Vertical
Down
70 - 90
Flat &
Overhead
245 - 250
Vertical
Down
210 - 225
Flat &
Overhead
N/A
Approxi-
mate
Amperage
Vertical
110 - 130
175
85 (3/32
9
Diameter)
Flat &
Overhead
70 - 90
155
90 (3/32
9
Diameter)
Voltage
15 - 18
19 - 20
N/A
Fig. 22 FRONT SUSPENSION MOUNTING ANGLES
Fig. 23 REAR SUSPENSION MOUNTING ANGLES
13 - 20
FRAME & BUMPERS
ZB
FRAME (Continued)
WELDING
PROCESS
FLUX
CORED
ARC
GAS
METAL
ARC
(MIG)*
SHIELDED
METAL
ARC
(STICK)
Direction
of Welding
Vertical
Vertical
Down Hill
(only)
Vertical
Down Hill
(only)
Vertical -
Up Hill
(only)
Flat &
Overhead
Flat -
Push or
Drag
Flat -
Push or
Drag
Flat - Drag
*First choice - Gas Metal Arc Welding Process:
Butt joints - apply two layers (passes) of weld metal.
First pass should only fill approximately
1
⁄
2
the thick-
ness. Vertical position welds - maintain electrode wire
at leading edge of weld puddle while traveling down
hill to produce maximum penetration into the sleeve.
These techniques work for FCAW as well.
**E7018 new electrodes may be exposed to the atmo-
sphere for up to ten hours with no harmful effect.
Reconditioning schedules should come from the man-
ufacturer.
REAR TRANSMISSION
CROSSMEMBER
REMOVAL
(1) Raise
and
support
the
vehicle.
(Refer
to
LUBRICATION
&
MAINTENANCE/HOISTING
-
STANDARD PROCEDURE)
(2) Remove the belly pan. (Refer to 23 - BODY/EX-
TERIOR/BELLY PAN - REMOVAL)
(3) Remove the transmission mount nut. (Fig. 24)
(4) Loosen the crossmember slide nuts.
(5) Remove the crossmember side bolts.
INSTALLATION
(1) Install the crossmember and install the side
bolts.
(2) Tighten the side bolts to 61 N·m (45 ft. lbs.)
using the sequence shown. (Fig. 25)
(3) Tighten the slide nuts to 61 N·m (45 ft. lbs.).
(4) Install and tighten the transmission mount nut
to 61 N·m (45 ft. lbs.).
(5) Install the belly pan. (Refer to 23 - BODY/EX-
TERIOR/BELLY PAN - INSTALLATION)
Fig. 24 TRANSMISSION CROSSMEMBER
1 - SIDE BOLTS (2 PER SIDE)
2 - CROSSMEMBER
3 - SLIDE NUTS
4 - TRANSMISSION MOUNT NUT
Fig. 25 TRANSMISSION CROSSMEMBER
TIGHTENING SEQUENCE
ZB
FRAME & BUMPERS
13 - 21
FRAME (Continued)
FUEL SYSTEM
TABLE OF CONTENTS
page
page
. . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . . . . 25
FUEL DELIVERY
TABLE OF CONTENTS
page
page
FUEL DELIVERY
. . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . 2
OPERATION - FUEL DELIVERY SYSTEM
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUEL FILTER
. . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUEL LEVEL SENSOR
. . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . 4
FUEL TUBES/LINES/HOSES AND CLAMPS
DESCRIPTION - FUEL TUBES/LINES/HOSES
. . . . . . . . . . . . . . . . . . . . . . . . . 5
STANDARD PROCEDURE - HOSES AND
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FUEL PRESSURE REGULATOR
. . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . . 7
ELECTRIC FUEL PUMP
. . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
STANDARD PROCEDURE - FUEL PUMP
. . . . . . . . . . . . . . . . . . . . . . . 7
FUEL PUMP MODULE
. . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . 9
FUEL RAIL
. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
. . . . . . . . . . . . . . . . . . . . . . . . . 12
FUEL TANK
. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
STANDARD PROCEDURE - FUEL TANK
. . . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . . . . . . . . . . . . . 21
FUEL FILLER TUBE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
. . . . . . . . . . . . . . . . . . . . . . . . . 22
FUEL PUMP INLET STRAINER
. . . . . . . . . . . . . . . . . . . . . . . . . 22
QUICK CONNECT FITTING
STANDARD PROCEDURE - QUICK-CONNECT
. . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PRESSURE VACUUM FILLER CAP
. . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ZB
FUEL SYSTEM
14 - 1
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