Dodge Viper SRT-10 (ZB). Manual — part 263
DISTRIBUTION
TABLE OF CONTENTS
page
page
AIR OUTLETS
. . . . . . . . . . . . . . . . . . . . . . . . . 26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
. . . . . . . . . . . . . . . . . . . . . . . . . 26
BLOWER MOTOR
. . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
. . . . . . . . . . . . . . . . . . . . . . . . . 28
DEFROSTER DUCTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
. . . . . . . . . . . . . . . . . . . . . . . . . 29
FLOOR DISTRIBUTION DUCT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
. . . . . . . . . . . . . . . . . . . . . . . . . 30
HVAC HOUSING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
. . . . . . . . . . . . . . . . . . . . . . . . . 31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
. . . . . . . . . . . . . . . . . . . . . . . . . 32
INSTRUMENT PANEL DUCTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
. . . . . . . . . . . . . . . . . . . . . . . . . 33
AIR OUTLETS
DESCRIPTION
There are four air outlets in the instrument panel,
one located near each outboard end of the instrument
panel facing the rear of the vehicle, and two located
near the top of the instrument panel center bezel.
The air outlets cannot be serviced separately.
Each of the instrument panel air outlets contain an
air outlet barrel that is used to direct or shut off the
flow of the conditioned air leaving the instrument
panel.
All of the instrument panel air outlets barrels can
be serviced individually.
REMOVAL
NOTE: The instrument panel air outlet barrels are
retained into the air outlets by a light snap fit.
(1) Using a trim stick C-4755 or equivalent, gently
pry on the instrument panel air outlet barrel(s) until
the barrel retainers release from the pivot shafts of
the air outlets (Fig. 1).
(2) Remove the barrel(s) from the air outlet(s). If
needed, use a trim stick to help remove the barrels.
INSTALLATION
(1) Position the air outlet barrel(s) into the air out-
let(s).
(2) Gently push the barrel(s) into the air outlet(s)
until it snaps into position on the outlet pivot shafts.
Fig. 1 Air Outlet Barrels
1 - AIR OULET BARREL (4)
2 - AIR OUTLET
3 - INSTRUMENT PANEL
24 - 26
DISTRIBUTION
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BLOWER MOTOR
DESCRIPTION
The blower motor (Fig. 2) is a 12-volt, direct cur-
rent (DC) motor mounted within a plastic housing
with an integral wire connector and squirrel cage-
type blower wheel that is secured to the blower
motor shaft. The blower motor wheel is located in the
HVAC air inlet housing which is mounted to the pas-
senger side end of the HVAC housing.
The blower motor can be accessed for service from
underneath the instrument panel.
OPERATION
The blower motor is used to control the velocity of
air moving through the HVAC housing by spinning
the blower wheel within the HVAC air inlet housing
at the selected speed.
The blower motor will operate whenever the igni-
tion switch is in the On position and the blower
motor control in any position except Off. Blower
motor speed is controlled by regulating the path to
ground through the blower motor resistor and
through the blower motor control located within the
A/C-heater control.
The blower motor and blower motor wheel are fac-
tory balanced and cannot be adjusted or repaired. If
faulty or damaged, the blower motor and blower
wheel must be replaced as an assembly.
DIAGNOSIS AND TESTING
BLOWER MOTOR
WARNING: On vehicles equipped with airbags, dis-
able the airbag system before attempting any steer-
ing wheel, steering column, or instrument panel
component diagnosis or service. Disconnect and
isolate the negative battery (ground) cable, then
wait two minutes for the airbag system capacitor to
discharge before performing further diagnosis or
service. Failure to take the proper precautions
could result in accidental airbag deployment and
possible personal injury or death.
NOTE: For circuit descriptions and diagrams, refer
to Air Conditioning/Heater in Group 8W - Wiring
Diagrams.
OPERATION
Possible causes of an inoperative blower motor or
blower motor not operating in all speeds include:
• Faulty fuse
• Faulty blower motor resistor
• Faulty blower motor switch
• Faulty blower motor
• Faulty blower motor circuit wiring or wire har-
ness connectors
Possible causes of the
VIBRATION
Possible causes of blower motor vibration include:
• Improper blower motor mounting
• Improper blower wheel mounting
• Deformed blower wheel
• Out of balance blower wheel due to foreign
material in the wheel
• Faulty blower motor
NOISE
To determine if the blower motor is the source of
the noise, simply switch the blower motor from Off to
On. To verify that the blower motor is the source of
the noise, unplug the blower motor wire harness con-
nector and operate the heating-A/C system. If the
noise goes away, possible causes include:
• Foreign material in the HVAC air inlet housing
• Improper blower motor mounting
• Improper blower wheel mounting
• Faulty blower motor
Fig. 2 Blower Motor - Typical
1 - BLOWER MOTOR
2 - BLOWER WHEEL
3 - MOTOR SHAFT
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DISTRIBUTION
24 - 27
REMOVAL
WARNING: On vehicles equipped with airbags, dis-
able the airbag system before attempting any steer-
ing wheel, steering column, or instrument panel
component diagnosis or service. Disconnect and
isolate the battery negative (ground) cable, then
wait two minutes for the airbag system capacitor to
discharge before performing further diagnosis or
service. This is the only sure way to disable the air-
bag system. Failure to take the proper precautions
could result in an accidental airbag deployment and
possible personal injury or death.
NOTE: The blower motor is located on the passen-
ger side of the vehicle under the instrument panel.
The blower motor can be removed without having
to remove the instrument panel or the HVAC hous-
ing.
(1) Disconnect and isolate the negative battery
cable.
(2) Disconnect the wire harness connector from the
blower motor (Fig. 3).
(3) Disconnect the air intake duct from the blower
motor.
(4) Remove the screws that secure the blower
motor to the bottom of the HVAC housing.
(5) Rotate and tilt the blower motor as needed for
clearance to remove the blower motor and wheel
from the HVAC housing.
INSTALLATION
(1) Align and install the blower motor into the
HVAC housing.
(2) Install the screws that secure the blower motor
to the HVAC housing. Tighten the screws to 2 N·m
(17 in. lbs.).
(3) Connect the air intake duct to the blower
motor.
(4) Connect the wire harness connector to the
blower motor.
(5) Reconnect the negative battery cable.
DEFROSTER DUCTS
REMOVAL
WARNING: On vehicles equipped with airbags, dis-
able the airbag system before attempting any steer-
ing wheel, steering column, or instrument panel
component diagnosis or service. Disconnect and
isolate the battery negative (ground) cable, then
wait two minutes for the airbag system capacitor to
discharge before performing further diagnosis or
service. This is the only sure way to disable the air-
bag system. Failure to take the proper precautions
could result in an accidental airbag deployment and
possible personal injury or death.
NOTE: The defroster duct assembly consists of two
seperate
ducts.
The
upper
defroster
duct
is
attached to the instrument panel top pad and the
lower defroster duct is attached to the HVAC hous-
ing behind the instrument panel.
Fig. 3 Blower Motor - Typical
1 - SCREW (2)
2 - WIRE HARNESS CONNECTOR
3 - HVAC HOUSING
4 - BLOWER MOTOR RESISTOR
5 - BLOWER MOTOR
24 - 28
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BLOWER MOTOR (Continued)
UPPER DEFROSTER DUCT
(1) Using a trim stick C-4755 or equivalent, gently
pry the defroster grille from the instrument panel top
pad (Fig. 4).
(1) Remove the two screws that secure the upper
defroster duct to the top of the instrument panel and
remove the duct.
LOWER DEFROSTER DUCT
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the instrument panel from the vehicle
(Refer to 23 - BODY/INSTRUMENT PANEL/IN-
STRUMENT PANEL ASSEMBLY - REMOVAL).
(3) Remove the two screws that secure the lower
defroster duct to the dash panel (Fig. 5).
(4) Disconnect the lower defroster duct from the
HVAC housing and remove the duct.
INSTALLATION
UPPER DEFROSTER DUCT
(1) Position the upper defroster duct into the top of
the instrument panel.
(2) Install the two screws that secure the upper
defroster duct to the top of the instrument panel.
Tighten the screws to 2 N·m (17 in. lbs.).
(3) Install the defroster grille to the instrument
panel top pad.
LOWER DEFROSTER DUCT
(1) Position the lower defroster duct into the vehi-
cle.
(2) Connect the lower defroster duct to the HVAC
housing.
(3) Install the two screws that secure the lower
defroster duct to the dash panel. Tighten the screws
to 2 N·m (17 in. lbs.).
(4) Install the instrument panel (Refer to 23 -
BODY/INSTRUMENT
PANEL/INSTRUMENT
PANEL ASSEMBLY - INSTALLATION).
(5) Reconnect the negative battery cable.
Fig. 4 Upper Defroster Duct
1 - DEFROSTER GRILLE
2 - SCREW (2)
3 - UPPER DEFROSTER DUCT
4 - INSTRUMENT PANEL
Fig. 5 Lower Defroster Duct
1 - DASH PANEL
2 - LOWER DEFROSTER DUCT
3 - SCREW (2)
4 - NUT
5 - FLOOR DISTRIBUTION DUCT
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DISTRIBUTION
24 - 29
DEFROSTER DUCTS (Continued)
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