Infiniti G37 Coupe. Manual — part 337

CL-20

< REMOVAL AND INSTALLATION >

CLUTCH DISC AND CLUTCH COVER

Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage
to the clutch may result. Excessive grease may cause slip or judder. And if it adheres to seal of
CSC body, it cause clutch fluid leakage. Wipe off excess grease. Wipe off any grease oozing from
the parts.

3.

Install clutch disc using the clutch aligning bar [SST:
ST20670000 (

)]

CAUTION:

If either clutch disc or clutch cover is needed to be
replaced, replace them as a set.

4.

Install clutch cover. Pre-tighten clutch cover mounting bolts.

CAUTION:

If either clutch disc or clutch cover is needed to be
replaced, replace them as a set.

5.

Tighten clutch cover mounting bolts evenly in two steps in the
order shown in the figure.

6.

Install transmission assembly to the vehicle. Refer to

TM-25,

"Removal and Installation"

.

Inspection

INFOID:0000000001731700

INSPECTION AFTER REMOVAL

CLUTCH DISC

• Measure circumferential runout relative to clutch disc center spline.

If it is outside the specification, replace clutch disc and clutch cover
as a set.

• Measure backlash to clutch disc spline and main drive gear spline

at the circumference of clutch disc. If outside the specification,
replace clutch disc and clutch cover as a set.

• Measure the depth “A” to clutch disc facing rivet heads using cali-

pers. If it exceeds the allowable wear limit, replace clutch disc and
clutch cover as a set.

CLUTCH COVER

Check diaphragm spring lever claws for unevenness with the lever
still on the vehicle. If they exceed the tolerance, adjust lever height
using the diaphragm adjusting wrench [SST: ST20050240 (

)].

• Check clutch cover thrust ring for wear or breakage. If wear or

breakage is found, replace clutch disc and clutch cover as a set.
NOTE:

SCIA6797E

Runout limit/diameter of the
area to be measured

: Refer to

CL-22,

"Clutch Disc"

.

Maximum allowable spline
backlash (at outer edge of disc)

: Refer to

CL-22,

"Clutch Disc"

.

Facing wear limit (depth to the
rivet head)

: Refer to

CL-22,

"Clutch Disc"

.

SCL221

JPDIB0026ZZ

Tolerance for diaphragm
spring lever unevenness

: Refer to

CL-22,

"Clutch Cover"

.

PCIB0276E

CLUTCH DISC AND CLUTCH COVER

CL-21

< REMOVAL AND INSTALLATION >

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• Worn thrust ring will generate a beating noise when tapped at the rivet with a hammer.
• Broken thrust ring will make a clinking sound when cover is shaken up and down.

• If a trace of burn or discoloration is found on the clutch cover pressure plate to clutch disc contact surface,

repair the surface with sandpaper. If surface is damaged or distorted, replace clutch disc and clutch cover as
a set.

CL-22

< SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Clutch Control System

INFOID:0000000001731701

Clutch Pedal

INFOID:0000000001731702

Unit: mm (in)

Clutch Master Cylinder

INFOID:0000000001731703

Unit: mm (in)

Clutch Disc

INFOID:0000000001731704

Unit: mm (in)

Clutch Cover

INFOID:0000000001731705

Type of clutch control

Hydraulic

Clearance

C

between pedal stopper rubber and clutch interlock

switch threaded while clutch pedal is fully depressed.

0.1 - 1.0 (0.004 - 0.039)

Inner diameter

17.46 (11/16)

Standard length “L” between clevis and push rod

133.55

±

0.5 (5.26

±

0.020)

JPDIB0029ZZ

Facing size (Outer dia.

×

Inner dia.

×

Thickness)

240

×

160

×

3.8 (9.45

×

6.30

×

0.150)

Runout limit/diameter of the area to be measured

1.0 (0.039) /230 (9.06) dia.

Maximum allowable spline backlash (at outer edge of disc)

1.0 (0.039)

Facing wear limit (depth to the rivet head)

0.3 (0.012)

Set-load

10,300 N (1,050.6 kg, 2,315.4 lb)

Tolerance for diaphragm spring lever unevenness

0.8 mm (0.031 in) or less

Diaphragm spring lever height

44.6 - 46.8 mm (1.756 - 1.843 in)

CO-1

ENGINE

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CONTENTS

ENGINE COOLING SYSTEM

FUNCTION DIAGNOSIS . . . . . . . ...

2

DESCRIPTION . . . . . . . . . . . . .

2

Engine Cooling System . . . . . . . . . . ...

2

Engine Cooling System Schematic . . . . . .....

2

SYMPTOM DIAGNOSIS . . . . . . . ...

3

OVERHEATING CAUSE ANALYSIS . . . . ..

3

Troubleshooting Chart . . . . . . . . . . . ..

3

PRECAUTION . . . . . . . . . . . ...

5

PRECAUTIONS . . . . . . . . . . . . ...

5

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . . .
..

5

Liquid Gasket . . . . . . . . . . . . . . ...

5

PREPARATION . . . . . . . . . . .

7

PREPARATION . . . . . . . . . . . . ...

7

Commercial Service Tools . . . . . . . . . ...

7

ON-VEHICLE MAINTENANCE . . . . . .

8

ENGINE COOLANT . . . . . . . . . . .

8

Inspection . . . . . . . . . . . . . . . . ..

8

Draining . . . . . . . . . . . . . . . . .....

8

Refilling . . . . . . . . . . . . . . . . .....

9

Flushing . . . . . . . . . . . . . . . . ...

10

RADIATOR . . . . . . . . . . . . . . .

12

RADIATOR CAP . . . . . . . . . . . . . .

12

RADIATOR CAP : Inspection . . . . . . . . ..

12

RADIATOR . . . . . . . . . . . . . . . .

12

RADIATOR : Inspection . . . . . . . . . . ..

12

ON-VEHICLE REPAIR . . . . . . . . .

14

RADIATOR . . . . . . . . . . . . . .

14

Exploded View . . . . . . . . . . . . . . .

14

Removal and Installation . . . . . . . . . . .

15

Inspection . . . . . . . . . . . . . . . .

16

COOLING FAN . . . . . . . . . . . . ..

17

Exploded View . . . . . . . . . . . . . . .

17

Removal and Installation . . . . . . . . . . .

17

Disassembly and Assembly . . . . . . . . . .

17

Inspection . . . . . . . . . . . . . . . .

18

WATER PUMP . . . . . . . . . . . . ..

19

Exploded View . . . . . . . . . . . . . . .

19

Removal and Installation . . . . . . . . . . .

19

Inspection . . . . . . . . . . . . . . . .

21

WATER INLET AND THERMOSTAT ASSEM-
BLY . . . . . . . . . . . . . . . . .

22

Exploded View . . . . . . . . . . . . . . .

22

Removal and Installation . . . . . . . . . . .

22

Inspection . . . . . . . . . . . . . . . .

23

WATER OUTLET AND WATER PIPING . . ..

24

Exploded View . . . . . . . . . . . . . . .

24

Removal and Installation . . . . . . . . . . .

24

Inspection . . . . . . . . . . . . . . . .

25

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .

26

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .

26

Periodical Maintenance Specification . . . . .

26

Radiator . . . . . . . . . . . . . . . . ...

26

Thermostat . . . . . . . . . . . . . . . ..

26

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