Infiniti G35 (V35) Sedan. Manual — part 1344
TM-68
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
COUNTER SHAFT AND GEAR
3.
Install 3rd-4th spread springs in 3rd-4th shifting inserts.
CAUTION:
• Do not install 3rd-4th spread spring hook onto the same
3rd-4th shifting insert.
• Be careful with the shape of reverse shifting insert to
avoid misassembly.
4.
Apply recommended grease to 3rd needle bearing.
5.
Apply gear oil to the hole spline press fitting side of 3rd-4th syn-
chronizer hub.
6.
Install 3rd needle bearing, 3rd counter gear, 3rd inner baulk ring,
3rd synchronizer cone and 3rd outer baulk ring on counter shaft
and then using the inserter [SST: ST30911000 (
—
)] and a
press to press fit 3rd-4th synchronizer assembly.
CAUTION:
Replace 3rd inner baulk ring, 3rd synchronizer cone and
3rd outer baulk ring as a set.
NOTE:
4th baulk ring has three spaces that one gear tooth is missing
but 3rd baulk ring doesn't.
SCIA1600E
PCIB0608E
PCIB0615E
PCIB0451E
COUNTER SHAFT AND GEAR
TM-69
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
7.
Apply recommended grease to 4th needle bearing.
8.
Install 4th outer baulk ring, 4th synchronizer cone, 4th inner
baulk ring, 4th needle bearing and 4th counter gear onto counter
shaft and then using the inserter [SST: KV40100630 (J-26092)]
and a press to press fit 4th gear bushing and 4th counter gear
thrust washer.
CAUTION:
Replace 4th outer baulk ring, 4th synchronizer cone and 4th
inner baulk ring as a set.
9.
Using the inserter [SST: ST30032000 (J-26010-01)] and a press
to press fit counter rear bearing inner race onto counter shaft.
CAUTION:
Replace counter rear bearing inner race, counter rear bear-
ing and counter rear bearing spacer as a set.
Inspection
INFOID:0000000000956982
COUNTER SHAFT AND GEAR
If the contact surface on each gear and counter shaft, etc. has dam-
age, peeling, abrasion, dent, bent, or any other damage, replace the
components.
SYNCHRONIZER
Synchronizer Hub and Coupling Sleeve
• If the contact surface on coupling sleeve, synchronizer hub, and
shifting insert has damage or abrasion, replace the components.
• Coupling sleeve and synchronizer hub shall move smoothly.
Baulk Ring and Spread Spring
PCIB0209E
PCIB0210E
PCIB0438E
SMT387A
TM-70
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
COUNTER SHAFT AND GEAR
• If the cam surface on baulk ring or contact surface on insert has
damage or excessive wear, replace with a new one.
• If spread spring is damaged, replace with a new one.
Baulk Ring Clearance for Double Cone Synchronizer (4th)
• Check the clearance between outer baulk ring, synchronizer cone,
and inner baulk ring as follows.
CAUTION:
The clearances “A” and “B” are controlled with outer baulk
ring, synchronizer cone, and inner baulk ring as a set.
Replace them as a set if the clearances are outside the limit
value.
1.
Measure the clearance “A” at 2 points or more diagonally oppo-
site using a dial indicator. And then calculate mean value.
2.
Measure the clearance “B” at 2 points or more diagonally oppo-
site using a feeler gauge. And then calculate mean value.
Baulk Ring Clearance for Triple Cone Synchronizer (3rd)
SCIA0608J
SCIA1679E
Clearance “A”
Standard value
: Refer to
.
Limit value
: Refer to
.
PCIB0945E
Clearance “B”
Standard value
: Refer to
.
Limit value
: Refer to
.
SCIA1084E
COUNTER SHAFT AND GEAR
TM-71
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
• Check the clearance between outer baulk ring, synchronizer cone
and inner baulk ring as follows.
CAUTION:
The clearances “A”, “B” and “C” are controlled with outer
baulk ring, synchronizer cone, and inner baulk ring as a set.
Replace them as a set if the clearances are outside the limit
value.
1.
Measure the clearance “A” at 2 points or more diagonally oppo-
site using a feeler gauge (B) when pressing outer baulk ring (1),
synchronizer cone (2), and inner baulk ring (3) toward gear taper
cone (C). And then calculate mean value.
2.
Measure the clearance “B” at 2 points or more diagonally oppo-
site using a feeler gauge. And then calculate mean value.
3.
Measure the clearance “C” at 2 points or more diagonally oppo-
site using a feeler gauge (A) when pressing outer baulk ring (1),
synchronizer cone (2), and inner baulk ring (3) toward gear taper
cone (B). And then calculate mean value.
BEARING
PCIB1358E
Clearance “A”
Standard value
: Refer to
.
Limit value
: Refer to
.
JPDIC0034ZZ
Clearance “B”
Standard value
: Refer to
.
Limit value
: Refer to
.
PCIB1360E
Clearance “C”
Standard value
: Refer to
.
Limit value
: Refer to
.
JPDIC0035ZZ
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст