Infiniti G35 (V35) Sedan. Manual — part 459
DLN-270
< DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: R200V]
DRIVE PINION
DRIVE PINION
M/T
M/T : Exploded View
INFOID:0000000000957452
1.
Drive pinion lock nut
2.
Companion flange
3.
Front oil seal
4.
Pinion front bearing
5.
Gear carrier
6.
Side oil seal
7.
Side flange
8.
Collapsible spacer
9.
Pinion rear bearing
10. Pinion height adjusting washer
11.
Drive pinion
12. Side bearing adjusting washer
13. Side bearing
14. Drive gear
15. Differential case B
16. Side gear thrust washer
17. Circular clip
18. Side gear
19. Pinion mate shaft
20. Pinion mate thrust washer
21. Pinion mate gear
22. Viscous coupling
23. Differential case A
24. Bearing cap
25. Filler plug
26. Gasket
27. Rear cover
28. Drain plug
A: Oil seal lip
B: Screw hole
C: After tightening the bolts to the specified torque, tighten the bolts additionally by turning the bolts 31 to 36 degrees.
:
Apply gear oil.
:
Apply anti-corrosion oil.
:
Apply Genuine Silicone RTV or equivalent. Refer to
GI-15, "Recommended Chemical Products and Sealants"
:
Apply Genuine High Strength Thread Locking Sealant or equivalent. Refer to
GI-15, "Recommended Chemical Products
Refer to
for symbols not described on the above.
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DRIVE PINION
DLN-271
< DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: R200V]
C
E
F
G
H
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M
A
B
DLN
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M/T : Disassembly
INFOID:0000000000957453
1.
Remove differential assembly. Refer to
.
2.
Remove drive pinion lock nut with the flange wrench.
3.
Put matching mark (B) on the end of drive pinion. The matching
mark should be in line with the matching mark (A) on companion
flange (1).
CAUTION:
For matching mark, use paint. Never damage companion
flange and drive pinion.
NOTE:
The matching mark (A) on the final drive companion flange (1)
indicates the maximum vertical runout position.
When replacing companion flange, matching mark is not neces-
sary.
4.
Remove companion flange using the suitable pullers.
5.
Press drive pinion assembly out of gear carrier.
CAUTION:
Never drop drive pinion assembly.
6.
Remove front oil seal.
7.
Remove side oil seal.
8.
Remove pinion front bearing inner race.
9.
Remove collapsible spacer.
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DLN-272
< DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: R200V]
DRIVE PINION
10. Remove pinion rear bearing inner race and pinion height adjust-
ing washer with the replacer (A) [SST: ST30031000 (J-22912-
01)].
11. Tap pinion front/rear bearing outer races uniformly a brass rod or
equivalent to removed.
CAUTION:
Never damage gear carrier.
M/T : Assembly
INFOID:0000000000957454
1.
Install front bearing outer race (1) and rear bearing outer race
(2) using drifts.
CAUTION:
• At first, using a hammer, tap bearing outer race until it
becomes flat to gear carrier.
• Never reuse pinion front and rear bearing outer race.
2.
Select drive pinion height adjusting washer. Refer to
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SDIA0817E
A: Drift [SST: ST30720000 (J-25405)]
B: Drift [SST: KV40105230 (
—
)]
C: Drift bar [SST: ST30611000 (J-25742-1)]
D: Drift [SST: ST30613000 (J-25742-3)]
PDIA0761J
DRIVE PINION
DLN-273
< DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: R200V]
C
E
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M
A
B
DLN
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O
P
3.
Install selected drive pinion height adjusting washer (2) to drive
pinion. Press pinion rear bearing inner race (1) to it, using drift
(A) [SST: ST30901000 (J-26010-01)].
CAUTION:
• Pay attention to the direction of pinion height adjusting
washer. (Assemble as shown in the figure.)
• Never reuse pinion rear bearing inner race.
4.
Assemble collapsible spacer to drive pinion.
CAUTION:
Never reuse collapsible spacer.
5.
Apply gear oil to pinion rear bearing, and assemble drive pinion
into gear carrier.
6.
Apply gear oil to pinion front bearing, and assemble pinion front
bearing inner race to drive pinion assembly.
CAUTION:
Never reuse pinion front bearing inner race.
7.
Using suitable spacer (A), press the pinion front bearing inner
race to drive pinion as far as drive pinion nut can be tightened.
8.
Using the drift (A) [SST: ST30720000 (J-25405)], install front oil
seal as shown in figure.
CAUTION:
• Never reuse oil seal.
• When installing, never incline oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil
onto the circumference of oil seal.
9.
Install companion flange (1).
NOTE:
When reusing drive pinion, align the matching mark (B) of drive
pinion with the matching mark (A) of companion flange, and then
install companion flange (1).
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