Infiniti G35 (V35) Sedan. Manual — part 216
BR-1
BRAKES
C
D
E
G
H
I
J
K
L
M
SECTION
BR
A
B
BR
N
O
P
CONTENTS
BRAKE SYSTEM
SYMPTOM DIAGNOSIS . . . . . . . ...
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . . .
NVH Troubleshooting Chart . . . . . . . . . ..
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect . . . . . . . . .....
Precaution for Procedure without Cowl Top Cover
. ..
Precaution for Brake System . . . . . . . . ....
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . . ...
Commercial Service Tool . . . . . . . . . . ..
ON-VEHICLE MAINTENANCE . . . . . .
BRAKE PEDAL . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . . ..
Inspection and Adjustment . . . . . . . . . ....
BRAKE FLUID . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
Draining . . . . . . . . . . . . . . . . ...
Refilling . . . . . . . . . . . . . . . . ...
Bleeding Brake System . . . . . . . . . . ...
BRAKE MASTER CYLINDER . . . . . . .
Exploded View . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
BRAKE BOOSTER . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
FRONT DISC BRAKE . . . . . . . . . .
BRAKE PAD . . . . . . . . . . . . . . . ..
BRAKE PAD : Exploded View . . . . . . . . .
BRAKE PAD : Inspection . . . . . . . . . . .
DISC ROTOR . . . . . . . . . . . . . . . .
DISC ROTOR : Inspection . . . . . . . . . ...
REAR DISC BRAKE . . . . . . . . . . .
BRAKE PAD . . . . . . . . . . . . . . . ..
BRAKE PAD : Exploded View . . . . . . . . .
BRAKE PAD : Inspection . . . . . . . . . . .
DISC ROTOR . . . . . . . . . . . . . . . .
DISC ROTOR : Inspection . . . . . . . . . ...
ON-VEHICLE REPAIR . . . . . . . . .
BRAKE PEDAL . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection and Adjustment . . . . . . . . . ..
BRAKE PIPING . . . . . . . . . . . . .
FRONT BRAKE . . . . . . . . . . . . . . .
FRONT BRAKE : Exploded View . . . . . . .
FRONT BRAKE : Hydraulic Piping . . . . . . ..
FRONT BRAKE : Removal and Installation . . . .
FRONT BRAKE : Inspection . . . . . . . . .
REAR BRAKE . . . . . . . . . . . . . . .
REAR BRAKE : Exploded View . . . . . . . ...
REAR BRAKE : Hydraulic Piping . . . . . . .
REAR BRAKE : Removal and Installation . . . ...
REAR BRAKE : Inspection . . . . . . . . . ..
BRAKE MASTER CYLINDER . . . . . . ..
2WD . . . . . . . . . . . . . . . . . . .
2WD : Exploded View . . . . . . . . . . . ..
2WD : Removal and Installation . . . . . . . ..
2WD : Disassembly and Assembly . . . . . . ..
BR-2
AWD . . . . . . . . . . . . . . . . . . ..
AWD : Exploded View . . . . . . . . . . ....
AWD : Removal and Installation . . . . . . . .
AWD : Disassembly and Assembly . . . . . ....
AWD : Inspection . . . . . . . . . . . . ....
BRAKE BOOSTER . . . . . . . . . . .
2WD . . . . . . . . . . . . . . . . . . ...
2WD : Exploded View . . . . . . . . . . . .
2WD : Removal and installation . . . . . . . .
2WD : Inspection and Adjustment . . . . . . ..
AWD . . . . . . . . . . . . . . . . . . ..
AWD : Exploded View . . . . . . . . . . ....
AWD : Removal and installation . . . . . . . .
AWD : Inspection and Adjustment . . . . . . ..
VACUUM LINES . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
FRONT DISC BRAKE . . . . . . . . . .
BRAKE PAD (1 PISTON TYPE) . . . . . . . ...
BRAKE PAD (1 PISTON TYPE) : Exploded View ...
BRAKE PAD (1 PISTON TYPE) : Removal and In-
stallation . . . . . . . . . . . . . . . . .
BRAKE PAD (1 PISTON TYPE) : Inspection and
Adjustment . . . . . . . . . . . . . . . ..
BRAKE PAD (2 PISTON TYPE) . . . . . . . ...
BRAKE PAD (2 PISTON TYPE) : Exploded View ...
BRAKE PAD (2 PISTON TYPE) : Removal and In-
stallation . . . . . . . . . . . . . . . . .
BRAKE PAD (2 PISTON TYPE) : Inspection and
Adjustment . . . . . . . . . . . . . . . ..
BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) ...
BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)
: Exploded View . . . . . . . . . . . . . ..
BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)
: Removal and Installation . . . . . . . . . ..
BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)
: Disassembly and Assembly . . . . . . . . ..
BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)
: Inspection and Adjustment . . . . . . . . ...
BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) ...
BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)
: Exploded View . . . . . . . . . . . . . ..
BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)
: Removal and Installation . . . . . . . . . ..
BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)
: Disassembly and Assembly . . . . . . . . ..
BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)
: Inspection and Adjustment . . . . . . . . ...
REAR DISC BRAKE . . . . . . . . . . ..
BRAKE PAD (FRONT CALIPER 1 PISTON TYPE) ...
BRAKE PAD (FRONT CALIPER 1 PISTON
TYPE) : Exploded View . . . . . . . . . . ...
BRAKE PAD (FRONT CALIPER 1 PISTON
TYPE) : Removal and Installation . . . . . . ...
BRAKE PAD (FRONT CALIPER 1 PISTON
TYPE) : Inspection and Adjustment . . . . . .
BRAKE PAD (FRONT CALIPER 2 PISTON TYPE) ...
BRAKE PAD (FRONT CALIPER 2 PISTON
TYPE) : Exploded View . . . . . . . . . . ...
BRAKE PAD (FRONT CALIPER 2 PISTON
TYPE) : Removal and Installation . . . . . . ...
BRAKE PAD (FRONT CALIPER 2 PISTON
TYPE) : Inspection and Adjustment . . . . . .
BRAKE CALIPER ASSEMBLY (FRONT CALIPER
1 PISTON TYPE) . . . . . . . . . . . . . ...
BRAKE CALIPER ASSEMBLY (FRONT CALI-
PER 1 PISTON TYPE) : Exploded View . . . . .
BRAKE CALIPER ASSEMBLY (FRONT CALI-
PER 1 PISTON TYPE) : Removal and Installation ...
BRAKE CALIPER ASSEMBLY (FRONT CALIPER
2 PISTON TYPE) . . . . . . . . . . . . . ...
BRAKE CALIPER ASSEMBLY (FRONT CALI-
PER 2 PISTON TYPE) : Exploded View . . . . .
BRAKE CALIPER ASSEMBLY (FRONT CALI-
PER 2 PISTON TYPE) : Removal and Installation ...
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .
General Specifications . . . . . . . . . . .
Brake Pedal . . . . . . . . . . . . . . .
Brake Booster . . . . . . . . . . . . . . .
Front Disc Brake . . . . . . . . . . . . . .
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
BR-3
< SYMPTOM DIAGNOSIS >
C
D
E
G
H
I
J
K
L
M
A
B
BR
N
O
P
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
INFOID:0000000000958397
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×
: Applicable
Reference page
,
,
,
,
,
,
,
,
,
,
,
NVH in PB
section
NVH in DLN
section
NHV in DLN
section
NVH in F
AX, RAX
and FSU, RSU section
NVH in WT
se
ct
io
n
NVH in WT
se
ct
io
n
NVH in F
AX and/or
R
A
X section
NVH in ST
section
Possible cause and
SUSPECTED PARTS
Pad
s
- da
ma
ge
d
Pad
s
- un
ev
en
wea
r
Shi
m
s
da
ma
ge
d
Ro
to
r im
ba
la
nc
e
Ro
to
r da
ma
ge
Rot
o
r runout
Ro
to
r de
fo
rm
a
tio
n
Ro
to
r de
fl
e
c
ti
o
n
Rot
o
r rust
Ro
to
r th
ic
kn
es
s va
ri
ati
o
n
Drum
o
u
t of
rou
n
d
PROPELLER SHAFT
DIFF
ERENTIAL
AXLE AND S
U
SPENSION
TI
RE
S
ROAD WHEE
L
DRIVE SHAFT
STE
E
RING
Symptom
BRAKE
Noise
×
×
×
×
×
×
×
×
×
×
Shake
×
×
×
×
×
×
×
Shimmy, Judder
×
×
×
×
×
×
×
×
×
×
×
BR-4
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000000958398
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution Necessary for Steering Wheel Rotation after Battery Disconnect
INFOID:0000000000958399
NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE
1.
Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2.
Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3.
Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4.
Perform the necessary repair operation.
5.
When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6.
Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top Cover
INFOID:0000000000958400
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