Infiniti G35 (V35) Sedan. Manual — part 392

DLN-2

AWD WARNING LAMP DOES NOT TURN
OFF . . . . . . . . . . . . . . . . .

37

Description . . . . . . . . . . . . . . . ..

37

Diagnosis Procedure . . . . . . . . . . . ..

37

HEAVY TIGHT-CORNER BRAKING SYMP-
TOM OCCURS . . . . . . . . . . . . ...

38

Description . . . . . . . . . . . . . . . ..

38

Diagnosis Procedure . . . . . . . . . . . ..

38

VEHICLE DOES NOT ENTER AWD MODE . .

39

Description . . . . . . . . . . . . . . . ..

39

Diagnosis Procedure . . . . . . . . . . . ..

39

AWD WARNING LAMP BLINKS QUICKLY . .

40

Description . . . . . . . . . . . . . . . ..

40

AWD WARNING LAMP BLINKS SLOWLY . ..

41

Description . . . . . . . . . . . . . . . ..

41

Diagnosis Procedure . . . . . . . . . . . ..

41

NORMAL OPERATING CONDITION . . . .

42

Description . . . . . . . . . . . . . . . ..

42

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

43

NVH Troubleshooting Chart . . . . . . . . ...

43

PRECAUTION . . . . . . . . . . . .

44

PRECAUTIONS . . . . . . . . . . . . .

44

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . . .

44

Service Notice or Precautions for Transfer . . . .

44

PREPARATION . . . . . . . . . . ...

45

PREPARATION . . . . . . . . . . . . .

45

Special Service Tools . . . . . . . . . . . .

45

Commercial Service Tools . . . . . . . . . ..

46

ON-VEHICLE MAINTENANCE . . . . ...

48

TRANSFER FLUID . . . . . . . . . . .

48

Inspection . . . . . . . . . . . . . . . ...

48

Draining . . . . . . . . . . . . . . . . ..

48

Refilling . . . . . . . . . . . . . . . . ...

48

ON-VEHICLE REPAIR . . . . . . . .

49

AWD CONTROL UNIT . . . . . . . . . ...

49

Exploded View . . . . . . . . . . . . . ....

49

Removal and Installation . . . . . . . . . ....

49

FRONT OIL SEAL . . . . . . . . . . . .

50

Exploded View . . . . . . . . . . . . . ....

50

Removal and Installation . . . . . . . . . ....

50

REAR OIL SEAL . . . . . . . . . . . .

52

Exploded View . . . . . . . . . . . . . ....

52

Removal and Installation . . . . . . . . . ....

52

REMOVAL AND INSTALLATION . . . ..

55

TRANSFER ASSEMBLY . . . . . . . . ...

55

Exploded View . . . . . . . . . . . . . .

55

Removal and Installation . . . . . . . . . . .

55

DISASSEMBLY AND ASSEMBLY . . .

58

FRONT CASE AND REAR CASE . . . . . .

58

Exploded View . . . . . . . . . . . . . .

58

Disassembly . . . . . . . . . . . . . . .

58

Assembly . . . . . . . . . . . . . . . .

62

Inspection . . . . . . . . . . . . . . . .

67

MAINSHAFT . . . . . . . . . . . . . ..

69

Exploded View . . . . . . . . . . . . . .

69

Disassembly . . . . . . . . . . . . . . .

69

Assembly . . . . . . . . . . . . . . . .

70

Inspection . . . . . . . . . . . . . . . .

70

FRONT DRIVE SHAFT AND DRIVE CHAIN . .

72

Exploded View . . . . . . . . . . . . . .

72

Disassembly . . . . . . . . . . . . . . .

72

Assembly . . . . . . . . . . . . . . . .

73

Inspection . . . . . . . . . . . . . . . .

74

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

76

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .

76

General Specifications . . . . . . . . . . .

76

FRONT PROPELLER SHAFT: 2S56A

SYMPTOM DIAGNOSIS . . . . . . .

77

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

77

NVH Troubleshooting Chart . . . . . . . . .

77

PREPARATION . . . . . . . . . . ..

78

PREPARATION . . . . . . . . . . . . .

78

Commercial Service Tools . . . . . . . . . ..

78

ON-VEHICLE MAINTENANCE . . . . ..

79

FRONT PROPELLER SHAFT . . . . . . ...

79

Inspection . . . . . . . . . . . . . . . .

79

ON-VEHICLE REPAIR . . . . . . . ...

80

FRONT PROPELLER SHAFT . . . . . . ...

80

Exploded View . . . . . . . . . . . . . .

80

Removal and Installation . . . . . . . . . . .

80

Inspection . . . . . . . . . . . . . . . .

81

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

82

DLN-3

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SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . ..

82

General Specifications . . . . . . . . . . .

82

Propeller Shaft Runout . . . . . . . . . . .

82

Journal Axial Play . . . . . . . . . . . . .

82

REAR PROPELLER SHAFT: 3S80A

SYMPTOM DIAGNOSIS . . . . . . . ..

83

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

83

NVH Troubleshooting Chart . . . . . . . . .

83

PREPARATION . . . . . . . . . . ...

84

PREPARATION . . . . . . . . . . . . ..

84

Commercial Service Tools . . . . . . . . . ..

84

ON-VEHICLE MAINTENANCE . . . . .

85

REAR PROPELLER SHAFT . . . . . . . ..

85

Inspection . . . . . . . . . . . . . . . .

85

ON-VEHICLE REPAIR . . . . . . . . .

86

REAR PROPELLER SHAFT . . . . . . . ..

86

Exploded View . . . . . . . . . . . . . .

86

Removal and Installation . . . . . . . . . . .

86

Inspection . . . . . . . . . . . . . . . .

88

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .

89

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . ..

89

General Specifications . . . . . . . . . . .

89

Propeller Shaft Runout . . . . . . . . . . .

89

Journal Axial Play . . . . . . . . . . . . .

89

REAR PROPELLER SHAFT: 3S80A-R

SYMPTOM DIAGNOSIS . . . . . . . ..

90

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

90

NVH Troubleshooting Chart . . . . . . . . .

90

PREPARATION . . . . . . . . . . ...

91

PREPARATION . . . . . . . . . . . . ..

91

Commercial Service Tools . . . . . . . . . ..

91

ON-VEHICLE MAINTENANCE . . . . .

92

REAR PROPELLER SHAFT . . . . . . . ..

92

Inspection . . . . . . . . . . . . . . . .

92

ON-VEHICLE REPAIR . . . . . . . . .

93

REAR PROPELLER SHAFT . . . . . . . ..

93

Exploded View . . . . . . . . . . . . . .

93

Removal and Installation . . . . . . . . . . .

93

Inspection . . . . . . . . . . . . . . . .

96

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .

97

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .

97

General Specifications . . . . . . . . . . . .

97

Propeller Shaft Runout . . . . . . . . . . .

97

Journal Axial Play . . . . . . . . . . . . .

97

REAR PROPELLER SHAFT: 3F80A-1VL107

SYMPTOM DIAGNOSIS . . . . . . . ..

98

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ...

98

NVH Troubleshooting Chart . . . . . . . . .

98

PREPARATION . . . . . . . . . . ...

99

PREPARATION . . . . . . . . . . . . .

99

Commercial Service Tools . . . . . . . . . ...

99

ON-VEHICLE MAINTENANCE . . . . ..

100

REAR PROPELLER SHAFT . . . . . . ...

100

Inspection . . . . . . . . . . . . . . . ..

100

ON-VEHICLE REPAIR . . . . . . . ...

101

REAR PROPELLER SHAFT . . . . . . ...

101

Exploded View . . . . . . . . . . . . . ...

101

Removal and Installation . . . . . . . . . ...

101

Inspection . . . . . . . . . . . . . . . ..

104

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

105

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...

105

General Specifications . . . . . . . . . . ...

105

Propeller Shaft Runout . . . . . . . . . . ..

105

Journal Axial Play . . . . . . . . . . . . ..

105

FRONT FINAL DRIVE: F160A

SYMPTOM DIAGNOSIS . . . . . . .

106

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

106

NVH Troubleshooting Chart . . . . . . . . ..

106

PRECAUTION . . . . . . . . . . .

107

PRECAUTIONS . . . . . . . . . . . ...

107

Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect . . . . . . . . .

107

Service Notice or Precautions for Front Final Drive

..

107

PREPARATION . . . . . . . . . . .

108

PREPARATION . . . . . . . . . . . ...

108

Special Service Tools . . . . . . . . . . .

108

DLN-4

Commercial Service Tools . . . . . . . . . .

110

FUNCTION DIAGNOSIS . . . . . . .

111

FRONT FINAL DRIVE ASSEMBLY . . . .

111

System Diagram . . . . . . . . . . . . .

111

ON-VEHICLE MAINTENANCE . . . . ..

112

FRONT DIFFERENTIAL GEAR OIL . . . .

112

Inspection . . . . . . . . . . . . . . . ..

112

Draining . . . . . . . . . . . . . . . . .

112

Refilling . . . . . . . . . . . . . . . . ..

112

ON-VEHICLE REPAIR . . . . . . . ...

113

SIDE OIL SEAL . . . . . . . . . . . ...

113

RIGHT SIDE . . . . . . . . . . . . . . . .

113

RIGHT SIDE : Exploded View . . . . . . . ...

113

RIGHT SIDE : Removal and Installation . . . .

114

LEFT SIDE . . . . . . . . . . . . . . . ...

114

LEFT SIDE : Exploded View . . . . . . . . ..

114

LEFT SIDE : Removal and Installation . . . . ..

116

REMOVAL AND INSTALLATION . . . ..

117

FRONT FINAL DRIVE ASSEMBLY . . . .

117

Exploded View . . . . . . . . . . . . . ...

117

Removal and Installation . . . . . . . . . ...

117

DISASSEMBLY AND ASSEMBLY . . .

119

SIDE SHAFT . . . . . . . . . . . . .

119

Exploded View . . . . . . . . . . . . . ...

119

Disassembly . . . . . . . . . . . . . . ..

120

Assembly . . . . . . . . . . . . . . . ...

120

Inspection After Disassembly . . . . . . . .

121

DIFFERENTIAL ASSEMBLY . . . . . . ..

122

Exploded View . . . . . . . . . . . . . ...

122

Disassembly . . . . . . . . . . . . . . ..

123

Assembly . . . . . . . . . . . . . . . ...

125

Adjustment . . . . . . . . . . . . . . . .

130

Inspection After Disassembly . . . . . . . .

134

DRIVE PINION . . . . . . . . . . . . .

136

Exploded View . . . . . . . . . . . . . ...

136

Disassembly . . . . . . . . . . . . . . ..

137

Assembly . . . . . . . . . . . . . . . ...

138

Adjustment . . . . . . . . . . . . . . . .

140

Inspection After Disassembly . . . . . . . .

143

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

144

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

144

General Specifications . . . . . . . . . . ...

144

Drive Gear Runout . . . . . . . . . . . . .

144

Differential Side Gear Clearance . . . . . . ...

144

Preload Torque . . . . . . . . . . . . . .

144

Backlash . . . . . . . . . . . . . . . ...

144

Companion Flange Runout . . . . . . . . ...

144

REAR FINAL DRIVE: R200

SYMPTOM DIAGNOSIS . . . . . . ...

145

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ...

145

NVH Troubleshooting Chart . . . . . . . . ..

145

PRECAUTION . . . . . . . . . . ...

147

PRECAUTIONS . . . . . . . . . . . .

147

Service Notice or Precautions for Rear Final Drive .

147

PREPARATION . . . . . . . . . . .

148

PREPARATION . . . . . . . . . . . .

148

Special Service Tools . . . . . . . . . . ...

148

Commercial Service Tools . . . . . . . . .

151

FUNCTION DIAGNOSIS . . . . . . ...

152

REAR FINAL DRIVE ASSEMBLY . . . . ...

152

System Diagram . . . . . . . . . . . . ...

152

ON-VEHICLE MAINTENANCE . . . . .

154

REAR DIFFERENTIAL GEAR OIL . . . . ...

154

Inspection . . . . . . . . . . . . . . . ..

154

Draining . . . . . . . . . . . . . . . . .

154

Refilling . . . . . . . . . . . . . . . . .

154

ON-VEHICLE REPAIR . . . . . . . ..

155

FRONT OIL SEAL . . . . . . . . . . .

155

2WD . . . . . . . . . . . . . . . . . . .

155

2WD : Exploded View . . . . . . . . . . ...

155

2WD : Removal and Installation . . . . . . .

156

AWD . . . . . . . . . . . . . . . . . .

160

AWD : Exploded View . . . . . . . . . . ...

160

AWD : Removal and Installation . . . . . . ...

161

SIDE OIL SEAL . . . . . . . . . . . .

166

2WD . . . . . . . . . . . . . . . . . . .

166

2WD : Exploded View . . . . . . . . . . ...

166

2WD : Removal and Installation . . . . . . .

167

AWD . . . . . . . . . . . . . . . . . .

168

AWD : Exploded View . . . . . . . . . . ...

168

AWD : Removal and Installation . . . . . . ...

169

REMOVAL AND INSTALLATION . . . .

171

REAR FINAL DRIVE ASSEMBLY . . . . ...

171

2WD . . . . . . . . . . . . . . . . . . .

171

2WD : Exploded View . . . . . . . . . . ...

171

2WD : Removal and Installation . . . . . . .

171

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AWD . . . . . . . . . . . . . . . . . . .

172

AWD : Exploded View . . . . . . . . . . ...

172

AWD : Removal and Installation . . . . . . ...

172

DISASSEMBLY AND ASSEMBLY . . .

174

DIFFERENTIAL ASSEMBLY . . . . . . ...

174

2WD . . . . . . . . . . . . . . . . . . .

174

2WD : Exploded View . . . . . . . . . . ...

174

2WD : Disassembly . . . . . . . . . . . ...

175

2WD : Assembly . . . . . . . . . . . . .

177

2WD : Adjustment . . . . . . . . . . . . .

181

2WD : Inspection After Disassembly . . . . . .

186

AWD . . . . . . . . . . . . . . . . . . .

186

AWD : Exploded View . . . . . . . . . . ...

186

AWD : Disassembly . . . . . . . . . . . ..

187

AWD : Assembly . . . . . . . . . . . . ...

190

AWD : Adjustment . . . . . . . . . . . . .

194

AWD : Inspection After Disassembly . . . . .

198

DRIVE PINION . . . . . . . . . . . . ..

199

2WD . . . . . . . . . . . . . . . . . . .

199

2WD : Exploded View . . . . . . . . . . ...

199

2WD : Disassembly . . . . . . . . . . . ...

200

2WD : Assembly . . . . . . . . . . . . .

201

2WD : Adjustment . . . . . . . . . . . . .

203

2WD : Inspection After Disassembly . . . . . .

206

AWD . . . . . . . . . . . . . . . . . . .

207

AWD : Exploded View . . . . . . . . . . ...

207

AWD : Disassembly . . . . . . . . . . . ..

208

AWD : Assembly . . . . . . . . . . . . ...

209

AWD : Adjustment . . . . . . . . . . . . .

211

AWD : Inspection After Disassembly . . . . .

214

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

216

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

216

General Specification . . . . . . . . . . .

216

Drive Gear Runout . . . . . . . . . . . .

216

Differential Side Gear Clearance . . . . . . ..

216

Preload Torque . . . . . . . . . . . . . .

216

Backlash . . . . . . . . . . . . . . . .

216

Drive Pinion Runout (2WD Models) . . . . . ..

216

Companion flange Runout (AWD Models) . . .

216

REAR FINAL DRIVE: R200V

SYMPTOM DIAGNOSIS . . . . . . .

218

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

218

NVH Troubleshooting Chart . . . . . . . . ..

218

PRECAUTION . . . . . . . . . . .

220

PRECAUTIONS . . . . . . . . . . . .

220

Service Notice or Precautions for Rear Final Drive ..

220

PREPARATION . . . . . . . . . . .

221

PREPARATION . . . . . . . . . . . ...

221

Special Service Tools . . . . . . . . . . .

221

Commercial Service Tools . . . . . . . . . .

224

FUNCTION DIAGNOSIS . . . . . . .

225

REAR FINAL DRIVE ASSEMBLY . . . . ..

225

System Diagram . . . . . . . . . . . . .

225

ON-VEHICLE MAINTENANCE . . . . ..

226

REAR DIFFERENTIAL GEAR OIL . . . . .

226

Inspection . . . . . . . . . . . . . . . ..

226

Draining . . . . . . . . . . . . . . . . .

226

Refilling . . . . . . . . . . . . . . . . ..

226

ON-VEHICLE REPAIR . . . . . . . ...

227

FRONT OIL SEAL . . . . . . . . . . ...

227

M/T . . . . . . . . . . . . . . . . . . ...

227

M/T : Exploded View . . . . . . . . . . . ..

227

M/T : Removal and Installation . . . . . . . ..

228

A/T . . . . . . . . . . . . . . . . . . .

232

A/T : Exploded View . . . . . . . . . . . ..

232

A/T : Removal and Installation . . . . . . . ...

233

SIDE OIL SEAL . . . . . . . . . . . ...

238

M/T . . . . . . . . . . . . . . . . . . ...

238

M/T : Exploded View . . . . . . . . . . . ..

238

M/T : Removal and Installation . . . . . . . ..

239

A/T . . . . . . . . . . . . . . . . . . .

240

A/T : Exploded View . . . . . . . . . . . ..

240

A/T : Removal and Installation . . . . . . . ...

241

REMOVAL AND INSTALLATION . . . .

243

REAR FINAL DRIVE ASSEMBLY . . . . ..

243

M/T . . . . . . . . . . . . . . . . . . ...

243

M/T : Exploded View . . . . . . . . . . . ..

243

M/T : Removal and Installation . . . . . . . ..

243

A/T . . . . . . . . . . . . . . . . . . .

244

A/T : Exploded View . . . . . . . . . . . ..

244

A/T : Removal and Installation . . . . . . . ...

244

DISASSEMBLY AND ASSEMBLY . . .

246

DIFFERENTIAL ASSEMBLY . . . . . . ..

246

M/T . . . . . . . . . . . . . . . . . . ...

246

M/T : Exploded View . . . . . . . . . . . ..

246

M/T : Disassembly . . . . . . . . . . . . .

247

M/T : Assembly . . . . . . . . . . . . . ..

249

M/T : Adjustment . . . . . . . . . . . . ...

253

M/T : Inspection After Disassembly . . . . . ...

257