Infiniti G20 (P11). Manual — part 126

General Specifications

NCBR0077

Unit: mm (in)

Front brake

Brake model

CL25VB disc brake

Cylinder bore diameter

57.2 (2.252)

Pad
Length

×

width

×

thickness

125.6

×

45.3

×

11

(4.94

×

1.783

×

0.43)

Rotor outer diameter

×

thickness

280

×

22 (11.02

×

0.87)

Rear brake

Brake model

CL9HC disc brake

Cylinder bore diameter

33.96 (1.3370)

Pad
Length

×

width

×

thickness

89.1

×

39.5

×

10

(3.508

×

1.555

×

0.39)

Rotor outer diameter

×

thickness

258

×

9 (10.16

×

0.35)

Master cylinder

Cylinder bore diameter

23.81 (15/16)

Control valve

Valve model

Dual proportioning valve

Split point
kPa (kg/cm

2

, psi)

×

reducing ratio

3,923 (40, 569)

×

0.4

Brake booster

Booster model

M/T

A/T

M195T

M210T

Diaphragm diameter

Primary

205 (8.07)

230 (9.06)

Secondary

180 (7.09)

180 (7.09)

Recommended brake fluid

DOT 3

Disc Brake

NCBR0078

Unit: mm (in)

Brake model

CL25VB

CL9HC

Pad wear limit

Minimum thickness

2.0 (0.079)

1.5 (0.059)

Rotor repair limit

Maximum runout

0.07 (0.0028)

0.07 (0.0028)

Minimum thickness

20.0 (0.787)

8 (0.31)

Brake Pedal

NCBR0079

Unit: mm (in)

Free height “H”*

M/T

151 - 161 (5.94 - 6.34)

A/T

159 - 169 (6.26 - 6.65)

Clearance “C” between pedal stopper and threaded end of stop lamp switch or ASCD switch

0.3 - 1.0 (0.012 - 0.039)

*: Measured from surface of dash reinforcement panel to surface of pedal pad

Parking Brake

NCBR0080

Type

Center lever

Number of notches
[under force of 196 N (20 kg, 44 lb)]

6 - 7

Number of notches
when warning lamp switch comes on

1

GI

MA

EM

LC

EC

FE

CL

MT

AT

AX

SU

ST

RS

BT

HA

SC

EL

IDX

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications

BR-79

NOTES

BODY & TRIM

SECTION

BT

CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . ...3

Supplemental Restraint System (SRS)

″

AIR

BAG

″

and

″

SEAT BELT PRE-TENSIONER

″

. . . ...3

PREPARATION . . . . . . . . . . . . . . . ...4

Special Service Tools . . . . . . . . . . . . ..4
Commercial Service Tool. . . . . . . . . . . .4

SQUEAK AND RATTLE TROUBLE DIAGNOSES. . .5

Work Flow. . . . . . . . . . . . . . . . . 5

CUSTOMER INTERVIEW

. . . . . . . . . . ...5

DUPLICATE THE NOISE AND TEST DRIVE

. . . . 6

CHECK RELATED SERVICE BULLETINS

. . . . ...6

LOCATE THE NOISE AND IDENTIFY THE ROOT
CAUSE

. . . . . . . . . . . . . . . . . .6

REPAIR THE CAUSE

. . . . . . . . . . . . .6

CONFIRM THE REPAIR

. . . . . . . . . . . .7

Generic Squeak and Rattle Troubleshooting . . . ..7

INSTRUMENT PANEL

. . . . . . . . . . . . 7

CENTER CONSOLE

. . . . . . . . . . . . ..7

DOORS

. . . . . . . . . . . . . . . . . .7

TRUNK

. . . . . . . . . . . . . . . . . .8

SUNROOF/HEADLINER

. . . . . . . . . . . .8

SEATS

. . . . . . . . . . . . . . . . . ..8

UNDERHOOD

. . . . . . . . . . . . . . ...8

Diagnostic Worksheet. . . . . . . . . . . . ..9

CLIP AND FASTENER. . . . . . . . . . . . .. 11

Description . . . . . . . . . . . . . . . . . 11

BODY FRONT END. . . . . . . . . . . . . ...13

Removal and Installation . . . . . . . . . . ...13

FRONT BUMPER ASSEMBLY

. . . . . . . . ..13

BODY REAR END AND OPENER. . . . . . . . 16

Removal and Installation . . . . . . . . . . ...16

REAR BUMPER ASSEMBLY

. . . . . . . . . 16

TRUNK LID INSIDE RELEASE HANDLE

. . . . ...19

FRONT DOOR . . . . . . . . . . . . . . . ...20

Front Door Glass Limit Switch Reset (Driver side
only) . . . . . . . . . . . . . . . . . . ...20

RESET CONDITIONS

. . . . . . . . . . . ..20

RESET PROCEDURES

. . . . . . . . . . . 20

Overhaul . . . . . . . . . . . . . . . . . 21

REAR DOOR . . . . . . . . . . . . . . . . .22

Overhaul . . . . . . . . . . . . . . . . . 22

INSTRUMENT PANEL ASSEMBLY . . . . . . . .23

Removal and Installation . . . . . . . . . . ...23

SIDE AND FLOOR TRIM. . . . . . . . . . . ...27

Removal and Installation . . . . . . . . . . ...27

DOOR TRIM . . . . . . . . . . . . . . . . ...29

Removal and Installation . . . . . . . . . . ...29

ROOF TRIM . . . . . . . . . . . . . . . . ...31

Removal and Installation . . . . . . . . . . ...31

TRUNK ROOM TRIM . . . . . . . . . . . . . .33

Removal and Installation . . . . . . . . . . ...33

EXTERIOR . . . . . . . . . . . . . . . . . .34

Removal and Installation . . . . . . . . . . ...34

FRONT SEAT . . . . . . . . . . . . . . . . 40

Removal and Installation . . . . . . . . . . ...40

POWER SEAT

. . . . . . . . . . . . . . .41

HEATED SEAT

. . . . . . . . . . . . . . 42

REAR SEAT. . . . . . . . . . . . . . . . ...43

Removal and Installation . . . . . . . . . . ...43

FOLDING SEAT

. . . . . . . . . . . . . ...43

SUNROOF. . . . . . . . . . . . . . . . . ..44

Adjustment . . . . . . . . . . . . . . . . .44
Removal and Installation . . . . . . . . . . ...45
Trouble Diagnoses. . . . . . . . . . . . . .49

DIAGNOSTIC TABLE

. . . . . . . . . . . . 49

WIND DEFLECTOR

. . . . . . . . . . . . .49

ADJUSTMENT

. . . . . . . . . . . . . . .50

DRAIN HOSES

. . . . . . . . . . . . . . 51

WEATHERSTRIP

. . . . . . . . . . . . . .51

LINK AND WIRE ASSEMBLY

. . . . . . . . . 52

WINDSHIELD AND WINDOWS . . . . . . . . . 53

Removal and Installation . . . . . . . . . . ...53

REMOVAL

. . . . . . . . . . . . . . . ...53

INSTALLATION

. . . . . . . . . . . . . . 53

WINDSHIELD

. . . . . . . . . . . . . . ..54

DOOR MIRROR . . . . . . . . . . . . . . . .55

Removal and Installation . . . . . . . . . . ...55

REAR VIEW MIRROR . . . . . . . . . . . . ...56

Removal and Installation . . . . . . . . . . ...56

REMOVAL

. . . . . . . . . . . . . . . ...56

GI

MA

EM

LC

EC

FE

CL

MT

AT

AX

SU

BR

ST

RS

HA

SC

EL

IDX

INSTALLATION

. . . . . . . . . . . . . . 56

BODY (ALIGNMENT) . . . . . . . . . . . . . 57

Alignment . . . . . . . . . . . . . . . . ...57

ENGINE COMPARTMENT

. . . . . . . . . . 58

UNDERBODY

. . . . . . . . . . . . . . ..60

CONTENTS

(Cont’d)

BT-2