Volkswagen Golf / Golf GTI / Jetta. Manual — part 1234

- Install the filter and secure with screw - arrow - .

- Install regulator valve - 2 - and the retaining clip - 1 - .

- Install the fuel lines to the hose connections - 3 - and - 4 -
and secure hoses with hose clamps.

- Start the engine and perform a visual inspection of the
fuel system for leaks.

- Rev the engine several times. Thereafter, the fuel must
flow through the see-through line - C - without any bubbles
while at idle.

Fuel filter, draining (diesel engine)

Note:

Make sure that no diesel fuel gets onto the coolant hoses.
If necessary, clean hoses immediately!

Observe waste disposal regulations!

Perform the following work sequence:

Description of work (part 2 of 2)

13/2/2005

- Remove the retaining clip - 1 - and remove regulator valve
- 2 - with attached fuel lines.

- Place a hose onto the hose connection of the drain screw
- arrow - , open the screw, and drain approx. 0.1 L of fluid.

- Tighten the drain screw - arrow - and remove the hose.

- Install a new O-ring for the sealing of the regulating valve.

- Install regulator valve - 2 - and the retaining clip - 1 - .

- Start the engine and perform a visual inspection of the
fuel system for leaks.

- Rev the engine several times. Thereafter, the fuel must

Description of work (part 2 of 2)

13/2/2005

flow through the see-through line - C - without any bubbles
while at idle.

Automatic transmission, check ATF level

Perform the following work procedure

Repair Manual, Automatic transmission, Repair Group

39, ATF level, checking and filling

Power assisted steering, check oil level

Perform the following work sequence:

Oil, when cold

- With engine not running, move front wheels in straight-
ahead position.

- Insert a suitable screwdriver into the recess at the cap -
arrow - and unscrew caps with dipstick.

- Clean dipstick with clean cloth.

- Screw cap on hand-tight and remove again.

Note:

Screw cap fully in to get an accurate fluid level reading.

Description of work (part 2 of 2)

13/2/2005

- Check oil level: The oil level must be in the range of the
indicated field - A - .

Note:

If fluid level is above the mark, some fluid must be
extracted.

If the fluid level is below the specified level, check the
hydraulic system for leaks (repair measure). It is not
enough to simply top off with oil. If no leaks are detected,
top off with hydraulic fluid "G 002 000" .

- Screw cap on hand-tight (with screwdriver).

Hydraulic fluid at operating temperature (from
approx. 122 F (50 C)):

- With engine not running, move front wheels in straight-
ahead position.

- Insert a suitable screwdriver into the recess at the cap -
arrow - and unscrew caps with dipstick.

- Clean dipstick with clean cloth.

- Screw cap on hand-tight and remove again.

Description of work (part 2 of 2)

13/2/2005