Volkswagen Golf / Golf GTI / Jetta. Manual — part 315

35-52

Shim table

Size (mm)

Part No.

1.40

1.45

1.50

084 409 383 AF

084 409 383 AG

084 409 383 AH

1.55

1.60

1.65

084 409 383 AJ

084 409 383 AK

084 409 383 AL

1.70

1.75

1.80

084 409 383 AM

084 409 383 AN

084 409 383 AP

1.85

1.90

1.95

2.00

084 409 383 AQ

084 409 383 AR

084 409 383 AS

084 409 383 AT

2.05

2.10

2.15

2.20

084 409 383 BA

084 409 383 BB

084 409 383 BC

084 409 383 BD

Varying tolerances make it possible to

obtain the exact shim thickness required.

Output shaft for 1st-4th gears, adjusting

35-53

Perform check measurement

- Press in tapered roller bearing

outer race together with
determined shim (in example 1.75
mm) while supporting
transmission housing with thrust
piece 2050 directly under bearing
support.

Determined shim installed.

If the correct shim has been
selected, the dial gauge will indicate
a value of 0.15 mm to 0.25 mm.

- Install measuring tools and

secure with bolt (arrow) to
transmission housing.

- Set dial gauge (3 mm measuring

range) to zero with 1 mm preload.

- Loosen clutch

housing/transmission housing
securing bolts diagonally until
output shaft is free to move in
transmission housing.

Output shaft for 1st-4th gears, adjusting

35-54

Output shaft
for 5th, 6th
and reverse
gear,
disassembling
and
assembling

Special tools and
equipment

VW 401 Thrust

plate

VW 402 Thrust

plate

VW 407 Press tool

VW 408 A Press

tool

VW 412 Press tool

VW 415 A Tube

Output shaft for 5th, 6th and reverse gear, disassembling and assembling

35-55

Special tools

and equipment

VW 309

Holding plate

VW 353

Transmission
support

VW 433

Press piece

VW 454

Press piece

VW 457

Support rail

VW 801

Holding plate

Output shaft for 5th, 6th and reverse gear, disassembling and assembling