Volkswagen Golf / Golf GTI / Jetta. Manual — part 303

35-10

Fig. 7

Pressing on 3rd, 4th and
6th gear

- Heat gear wheel to about 100 C

- Press on gear wheel quickly so

that heat is not immediately
transferred to input shaft.

Fig. 8

Pressing on tapered
roller bearing inner race

Input shaft, disassembling and assembling

35-11

Fig. 9

Pressing on 5th gear

Fig. 10 Pressing on tapered

roller bearing inner race

- Determine circlip and install

Fig. 11

.

Input shaft, disassembling and assembling

35-12

The following circlips are available:

Fig. 11 Determining thickness

of circlip

- Determine thickest circlip which

will just fit and install it.

Thickness

(mm)

Part No.

1.79

02M 311 187

G

1.83

02M 311 187 F

1.86

02M 311 187 E

1.89

02M 311 187 D

1.92

02M 311 187 C

1.95

02M 311 187 B

1.98

02M 311 187 A

A - Counter support, e.g. Kukko
22/2

B - Internal puller 46 to 58 mm, e.g.
Kukko 21/7

Fig. 12 Pulling tapered roller

bearing outer race out
of transmission housing

Input shaft, disassembling and assembling

35-13

Transmissions from build date 06 04
0

The recesses for locking plate (

Fig. 14

) on outer race/tapered roller

bearing (arrow -A-) and clutch
housing (arrow -B-) must align.

Fig. 13 Outer race/tapered roller

bearing installation
position in clutch
housing

Transmissions from 06 04 0

Fig. 14 Pressing in tapered

roller bearing outer race

- After pressing in, check if locking

plate -A- can be inserted in
recess.

- Before installing and securing

locking plate, insert axle shaft.

Input shaft, disassembling and assembling