Volkswagen Golf / Golf GTI / Jetta. Manual — part 687

for sunroof, removing

.

- Removing molded headliner

.

Repair Manual, Body Interior, Repair

Group 70, roof trim

- Disconnect water drain hoses from
installation unit - 1 - - arrows - .

- Remove bolts - 2 - and remove
installation unit from vehicle with a
second mechanic.

Installing

- Insert installation unit - 1 - into roof cut
out with a second mechanic.

- Align installation unit in roof frame with
cylindrical pins (reversed drill) 12 mm at
front right and 10 mm at rear left.
Installation unit must not make contact
with roof frame.

- Check and establish if necessary
correct routing of wires and connectors
for electrical consumers at roof.

- Secure (8 Nm) installation unit - 1 - of
drive motor for sunroof - 3 - beginning at
left and right toward rear.

- Install water drain hoses - arrows - .

- Connect connector for drive motor - 3 - .

Slotted guide rail, removing

- Removing glass panel for sunroof

60-2, Removing

glass panel for sunroof

.

- Move automatic rotary switch to "roof closed" position.

- Removing installation unit

60-2, Installation unit,

removing and installing

.

- Removing drive motor for sunroof

60-2, Drive motor for

sunroof, removing

.

Sunroof with glass panel (Webasto)

13/2/2005

- Remove end piece - 1 - from guide rail - 2 - - arrows -
and then remove.

Note:

When installing end piece - 1 - , seal against guide rail with
butyl adhesive sealing cord AKL 450 005 05 .

- Slide slotted guide rail - 1 - , guide with cable - 2 - and
water channel - 3 - together at left and right simultaneously
out of guide rails of installation unit and then remove.

Note:

Always replace guides and cable as a set.

Water drain hoses, cleaning

Front water drain hoses:

Note :
For cleaning, it is recommended that you
create your own assisting tool out of a
speedometer inner cable, approx. 2300
mm (90.5 in.) long.

Sunroof with glass panel (Webasto)

13/2/2005

1. Front water drain hoses

2. Hose grommet

Front water drain hoses are
routed in A-pillar and end
between door and A-pillar.
Cleaning is performed at cut out
for sunroof.

Rear water drain hoses:

Note :
For cleaning, it is recommended that you
create your own assisting tool out of a
speedometer inner cable, approx. 2300
mm (90.5 in.) long.

Sunroof with glass panel (Webasto)

13/2/2005

1. Water drain hose

2. Hose grommet

Rear water drain hoses are
routed in C-pillar and end
behind bumper cover under tail
light cluster. Cleaning is
performed at lower end of hose.
To do so, rear bumper must be
removed.

Sunroof with glass panel (Webasto)

13/2/2005