Volkswagen Golf / Golf GTI / Jetta. Manual — part 1093

27-107

4-cylinder TDI
engine with
power steering
and A/C
compressorfrom
05.99, assembly

1 - Tensioner

2 - Bracket

3 - Hex bolt

M10 x

45mm

45 Nm

4 - Hex bolts

M10 x

65mm

45 Nm

5 - Relay roller

6 - Hex bolt

M8 x 50mm

25 Nm

7 - Relay roller

protective
cap

8 - Screws

9 - Nut

M8

Generator (GEN) - 4-cylinder TDI engines

13/2/2005

27-108

10 - Nut

M8

11 - Screw

12

-

Voltage
Regulator
(VR)

Removing

and
installing

Page

27-78

Checking

carbon
brushes

Page

27-79

13

-

Protective
cap

14

-

Generator
(GEN)

Tightening

torque of
B+ wire to
generator

Page

27-77

15 - Ribbed

belt

Removing

and
installing

Page

27-109

Ribbed

belt
routing

Page
27-113

16 - Hex

bolts

M8 x

Generator (GEN) - 4-cylinder TDI engines

13/2/2005

85mm

25

Nm

17 - Hex

bolts

M8 x

45mm

25

Nm

Generator (GEN) - 4-cylinder TDI engines

13/2/2005

27-109

Ribbed belt, removing and installing

CAUTION!

Before removing ribbed belt, mark direction
of rotation. Belt damage will result if not
reinstalled in proper direction.

Check ribbed belt

Page 27-81

. Always

replace ribbed belt if found to be faulty. This
will avoid related failures or operating
problems.

Special tools and auxiliary items needed

Bolt - M8 X 50

Removing

- Lift vehicle.

- Remove bolts -arrows- and remove center

sound insulation.

Generator (GEN) - 4-cylinder TDI engines

13/2/2005