Volkswagen Golf / Golf GTI / Jetta. Manual — part 332

39-27

- Press tapered roller bearing outer

race without shim into
transmission housing.

- Install differential into clutch

housing

- Install transmission housing and

tighten 5 bolts to torque setting

Page 34-60

item 13 .

- Press differential in direction of

clutch housing and turn it eight
times.

- Press differential in direction of

transmission housing and when
doing this turn it eight times.

A - Dial gauge extension 30 mm

- Mount dial gauge and zero with 1

mm preload.

- Move differential up and down

and recall play indicated on dial
gauge (Example: 0.70 mm).

Differential, adjusting

39-28

Determining shim thickness

The specified bearing preload is obtained by

adding a constant figure (0.30 mm) to the
reading obtained.

Example:

Reading

0.70 mm

+ Preload (constant figure) 0.30 mm

Thickness of shim =

1.00 mm

- Take off transmission housing.

Differential, adjusting

39-29

A - Counter support, e.g. Kukko
22/2

B - Internal puller 46 to 58 mm, e.g.
Kukko 21/7

- Pull tapered roller bearing outer

race out of transmission housing.

- Insert shims of correct thickness,

thickest shim first.

Differential, adjusting

39-30

The following shims are available:

Size (mm)

Part No.

0.65

0.70

0.75

02B 409 210

02B 409 210 A

02B 409 210 B

0.80

0.85

0.90

02B 409 210 C

02B 409 210 D

02B 409 210 E

0.95

1.00

1.05

02B 409 210 F

02B 409 210 G

02B 409 210 H

1.10

1.15

1.20

02B 409 210 J

02B 409 210 K

02B 409 210 L

1.25

02B 409 210 M

Differential, adjusting