Volkswagen Golf / Golf GTI / Jetta. Manual — part 651

1. Lock carrier with attachments

Removing

- Unhook Bowden cable

Item - 3 -

at lock and

disconnect electrical
connectors.

- Disconnect connectors at
headlight housings.

- Removing front bumper
and bumper carrier

63-1,

Front bumper

.

- Disconnect hose for
headlight cleaning system
at T-piece.

- Unbolt radiator and
condenser from lock

Body, front

13/2/2005

2. Bolt

¡

Qty. 2

¡

8 Nm

3. Bowden cable

4. Hole in side panel

5. Radiator and condenser

6. Bolt

¡

Qty. 4

¡

8 Nm

7. Bumper carrier

8. Bolt

¡

Qty. 4

carrier.

- Secure radiator and
condenser in engine
compartment

.

Repair Manual, Heating Air

Conditioning system, Repair Group 87,

Note :
Do not unhook condenser at lines.

Condenser lines must not be kinked.

Installing

- Align lock carrier at
longmembers and between
fenders.

Gaps dimensions. Body panel
gaps; Body, front

- Adjust headlights.

Body, front

13/2/2005

¡

20 Nm

9. Guide rods 3411

Lock carrier service position

- Remove front bumper cover.

63-1,

Front bumper

- Disconnect Bowden cable at lock.

- Remove one bolt each

Item - 8 -

at

longmembers and screw in Guide rods
3411 at right and left longmembers for
this.

- Remove bolts

Item - 8 -

and

Item -

2 -

and pull lock carrier toward front in

area of Guide rods 3411 .

Body, front

13/2/2005

Front fender, assembly overview

1. Fender

¡

Removing

¡

Installing:

- Remove front bumper

63-1, Front bumper

.

- Remove wheelhousing
liner

66-1, Front

wheelhousing liner

.

- Heat fender in area of A-
pillar using a heat gun and
remove.

- Before bolting on fender,
insert one intermediate
piece each for bolt points in

Body, front

13/2/2005