Volkswagen Golf / Golf GTI / Jetta. Manual — part 45

15-69

Camshafts,
removing
and
installing

(with cylinder
head
installed)

Special tools
and
equipment

T10068

Camshaft
bar

V.A.G

1331
Torque
wrench
(5...50
Nm)

V.A.G

1332
Torque
wrench
(40...200
Nm)

AMV 174

004 01
Sealing
compound

AMV 188

001 02
Sealing
compound

G 052 723

A2 Grease

Valve gear, servicing

15-70

Removing

CAUTION!

When performing repair work, especially due
to the confined conditions in the engine
compartment, pay attention to the following:

Route all types of lines (e.g. for fuel,
hydraulics, EVAP system, coolant,
refrigerant, brake fluid and vacuum) as well
as electrical wiring so that the original
positions are restored.

Ensure sufficient clearance to all moving or
hot components.

Note:

All cable ties which are opened or cut open

during disassembly, must be replaced in the
same position during installation.

- Remove engine cover.

- Check whether a coded radio is installed. If so,

obtain anti-theft coding.

- With ignition switched off disconnect battery

Ground strap.

- Remove intake manifold

Page 15-16

,

Removing and installing cylinder head cover.

Valve gear, servicing

15-71

- Disconnect 4-pin connector

(arrow) from Engine Coolant
Temperature (ECT) sensor -G62-
with Engine Coolant Temperature
(ECT) sensor -G2-.

- Drain coolant

Page 19-15

.

- Remove coolant thermostat

housing

Page 19-6

, Parts of

cooling system, engine side.

- Set crankshaft to TDC No. 1 Cyl.

marks (arrow) by turning
crankshaft on vibration damper
securing bolt in engine direction
of rotation.

- Remove cylinder head cover

Page 15-16

.

Valve gear, servicing

15-72

- Remove camshaft roller chain

tensioner (arrow).

Note:

Mark connector and component
before disconnecting.

- Disconnect connections from

following components on cover:

Camshaft Position (CMP)

sensor -G40- -1-,

Camshaft Position (CMP)

sensor 2 -G163- -2-,

Valve -1- for camshaft

adjustment -N205- -3-,

Camshaft adjustment valve 1

-N318- -4-.

- Release and free wiring harness.

Valve gear, servicing