Volkswagen Golf / Golf GTI / Jetta. Manual — part 5

10-11

Note:

Use ladder VAS 5085 to remove
securing bolts.

Note:

Engine with transmission must be
guided carefully, when lowering, to
prevent damage to bodywork.

- Unbolt transmission side of

assembly mounting from top of
transmission carrier (arrows).

- Carefully lower engine with

transmission.

Engine, removing and installing

10-12

Securing engine to assembly stand

Note:

When working on the engine it should be
secured to assembly stand VW 313 using engine
bracket 3269 or VW 540 and supplementary set
540/1 B.

Work sequence

- Remove transmission.

Models with an automatic transmission

- Secure torque converter to prevent it falling out

after engine and transmission are separated.

Continuation for all vehicles

- Install engine bracket 3269 or VW 540 and

supplementary set 540/1 B to cylinder block.

- Attach lifting device 3033 as follows and lift

engine from engine/transmission jack VAG 1383
using workshop crane VAG 1202.

Vibration damper end: Position 3

Flywheel end: Position 11

- Install engine in support clamp VW 313 using

workshop crane VAG 1202 A.

Engine, removing and installing

10-13

Notes on installation

Install in reverse sequence ; note the following

points:

- Check whether dowel sleeves for centering

engine/transmission are installed in cylinder
block and install if necessary.

Models with a manual transmission

- Check clutch and clutch operating mechanism

and install:

Repair Manual, 5 & 6 Spd. Manual

Transmission 02M, Repair Group 30

- Clean drive shaft splines and lightly grease with

G 000 100.

Models with an automatic transmission

- When securing torque converter to drive plate,

only use nuts which are authorized for this
purpose,

Parts catalog.

Engine, removing and installing

10-14

Continuation for all vehicles

- When installing engine/transmission assembly,

ensure sufficient clearance to engine and
transmission mountings and radiator.

- Align engine and transmission mountings

Page 10-18

.

Note:

Torque settings for assembly mountings

Page

10-21

.

- Install compact bracket and alternator:

Repair Manual, Electrical Equipment, Repair

Group 27

- Install front exhaust pipe with catalytic converter

Page 26-1

, Removing and installing parts of

the exhaust system.

- Install pendulum support:

Repair Manual, Suspension, Wheels,

Steering, Repair Group 40

- Install drive shafts:

Repair Manual, Suspension, Wheels,

Steering, Repair Group 40

Engine, removing and installing