Volkswagen Golf / Golf GTI / Jetta. Manual — part 678

- Guide Assembly tool T10034 into door
through opening in inner door plate.

- Light inner part of door using a flashlight
for better view.

- Hook assembly tool into spring - 1 - -
arrow A - .

- Engage spring into door lock by pulling
installation tool - arrow B - .

- Install door handle into door.

Rear doors

13/2/2005

- Insert clip - 1 - into metal cut out and engage into door
handle - 2 - .

- Insert lock cylinder housing at right angle into door handle
mounting bracket.

- Now screw in bolt into mounting bracket using torque
wrench.

Door handle engages again into lock cylinder housing with
a very audible click.

Note:

During installation, door handle - 2 - must be pressed onto
door plate.

- Then, perform in reverse order of removal.

Then a function test must be performed, since door cannot
be opened if adjustment and clips of Bowden cable are not
correct.

Door lock, removing and installing

Window regulator, door lock and loudspeaker are secured
to carrier assembly.

Door lock can only be removed in conjunction with carrier
assembly.

Carrier assembly can only be removed when door window
is removed from window regulator. For this purpose, door
window must be driven down to height of installation hole in
carrier assembly and spreader pins must be removed.

If it is not possible to drive down door window by electrical
window regulator, first exact cause of malfunction must be
determined.

Rear doors

13/2/2005

To do so, using Scan Tool (ST) V.A.G1551 , check DTC
Memory of comfort system (address word 46)

.

Repair Manual, Body On Board Diagnostic (OBD),

Repair Group 01, Comfort system; check DTC Memory

If there is an electrical fault via window regulator motor, this
can be removed from carrier assembly.

Removing

- Removing rear door trim

.

Repair Manual, Body Interior, Repair Group 70, Door

trim, removing and installing

- Remove housing.

- Removing and installing lock cylinder housing

57-1,

Lock cylinder housing, removing and installing

.

- Pry off cap - 1 - .

- Lower door window until spreader pin - 2 - and spreader
plug - 3 - are accessible in window cut-out.

Note:

Rear doors

13/2/2005

If work step is not possible due to a malfunction via
electrical window regulator, window regulator motor can be
removed to be able to slide window down.

- Screw in a 5 mm bolt (approx. 70 mm long) into spreader
pin - 2 - and pull out from spreader plug - 3 - .

- Now screw in a 8 mm bolt (approx. 80 mm long) into
spreader plug - 3 - .

Note:

When screwing bolt into spreader plug, do not use
excessive force on anchor otherwise it may fall backward
into door.

- Pull out spreader plug from window regulator guide and
thereby from door window.

- During this, cable - 2 - must be pressed to side from
window using a screwdriver.

- Pull off seal - 1 - from center bar up to window recess seal
- 2 - .

- Pry off cap - 3 - .

- Remove then-visible bolt.

- Using a screwdriver - 1 - , lift catch - 2 - and remove filler
piece - 3 - upward out of window frame - 4 - .

Rear doors

13/2/2005