Volkswagen Golf / Golf GTI / Jetta. Manual — part 15

13-19

Ribbed belt, removing and installing

Special tools and equipment

VAS 5024 Assembly tool for spring-type

clips

Hex bolt M8x45

Removing ribbed belt

Note:

Mark ribbed belt direction of rotation before

removing. Make sure ribbed belt is seated
correctly in pelt pulley when installing.

- Remove engine cover.

Engine, disassembling and assembling

13-20

Repair Manual, Body Exterior,

Repair Group 50

- Pull off return hose -1- (with blue

marking) and collect fuel that may
leak out with a cloth.

- Seal lines to avoid contamination

of fuel system.

- Observe rules for cleanliness

Page 20-14

.

- Removing right hand insulation

tray:

- Mark direction of rotation of

ribbed belt.

Note:

Screw bolt in sufficiently so that the
ribbed belt can be removed and no
further, otherwise the tensioner
element housing may be damaged.

- Screw M8x45 bolt into threaded

hole -A- of tensioning element
until ribbed belt is no longer under
tension.

- Remove ribbed belt.

Engine, disassembling and assembling

13-21

Installing ribbed belt

- Install in reverse order.

Note:

Make sure, before installing ribbed belt, that all

ancillaries (alternator, air conditioning
compressor, power steering pump) are secured
tightly.

When installing the ribbed belt observe belt

direction of rotation and that the belt is seated
correctly in the belt pulleys.

After completing repairs always:

Repair Manual, Body Exterior, Repair Group 50

- Install ribbed belt.

- Remove M8 bolt from tensioner!

- Start engine and check belt running.

- Install right-hand insulation tray:

- Install engine cover.

Engine, disassembling and assembling

13-22

Sealing
flanges
and dual-
mass
flywheel,
removing
and
installing

Note:

Repair Manual,

5 & 6 Spd.
Manual
Transmission
02M, Repair
Group 30

Servicing

clutch:

When working

on the engine
it should be
secured to
assembly
stand VW 313
using engine
bracket 3269
or VW 540
and
supplementary
set 540/1 B.

The sealing

flange (item
7 ) can be
removed and
installed when
cylinder head
is installed.

Sealing flanges and dual-mass flywheel, removing and installing