Volkswagen Golf / Golf GTI / Jetta. Manual — part 644

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Welding in

Note:

For the right side panel, butyl adhesive sealing

cord -1- must be applied to the wheelhousing
outer around the opening of the tank filler
flange.

- Install and fasten new part with vehicle standing

on wheels or alignment bracket set.

- Check gap dimensions with accessories.

Note:

WARNING!

New part must be installed within 30 minutes,
otherwise bonding properties of adhesive will
be impaired.

- Apply adhesive to flanged area -2-. 2 beads,

each 3.5 mm diameter.

Observe repair notes

Page 00-6

.

53 55 55 20 Side panel, partial replacement (Jetta wagon)

13/2/2005

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- Weld in new part, RP spot weld

seam.

- Butt weld separating cuts, SG

stepped seam.

53 55 55 20 Side panel, partial replacement (Jetta wagon)

13/2/2005

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- Flange wheel flange -1-.

- Wipe off escaping adhesive and

seal.

- Weld in side panel, RP spot weld

seam, SG plug weld seam.

- Weld separating cut, SG stepped

seam.

53 55 55 20 Side panel, partial replacement (Jetta wagon)

13/2/2005

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Note:

- Braze connection to D-pillar.

After welding in the right side

panel, the area of the tank filler
flange must also be sealed using
AKD 476 KD5 05.

53 55 55 20 Side panel, partial replacement (Jetta wagon)

13/2/2005