Volkswagen Golf / Golf GTI / Jetta. Manual — part 319

35-64

27 - Spring

Installed

position

Fig.

14

28 - Locking

collar

29

-

Synchro-
hub

30 - Locking

pieces
(Qty. 3)

Installed

position

Fig.

13

Output shaft for 5th, 6th and reverse gear, disassembling and assembling

35-65

A - Counter support, e.g. Kukko
22/2

B - Internal puller 46 to 58 mm, e.g.
Kukko 21/7

Note:

After pressing out, check washer for
damage and replace if necessary.

Fig. 1

Pulling tapered roller
bearing outer race out
oftransmission housing

Fig. 2

Pressing tapered roller
bearing outer race into
transmission housing

- Install washer under outer race.

- Support transmission housing

with press tool 40-20 directly
below bearing mounting.

Output shaft for 5th, 6th and reverse gear, disassembling and assembling

35-66

Fig. 3

Pulling off tapered roller
bearing inner race

- Before mounting extractor,

position press piece VW 431 and
thrust plate 40-105 on output
shaft.

- Remove securing clip.

Fig. 4

Pressing off 5th and 6th
gear synchro-
hub/locking collar with
6th gear

- Remove securing clip.

Output shaft for 5th, 6th and reverse gear, disassembling and assembling

35-67

Fig. 5

Pressing off 5th gear
synchro-hub/locking
collar with spacer
sleeve

- Remove securing clip.

Fig. 6

Pressing off sleeve -A-
over reverse gear wheel

- Remove remove securing clip.

Output shaft for 5th, 6th and reverse gear, disassembling and assembling