Volkswagen Golf / Golf GTI / Jetta. Manual — part 616

51-15

Welding in

WARNING!

New part must be installed within
30 minutes, otherwise bonding
properties of adhesive will be
impaired.

- Apply butyl adhesive sealing cord

-1- to front and rear of roof
reinforcement

- Apply adhesive to roof frame

before welding in.

51 03 55 20 Roof, replacing (Jetta wagon)

13/2/2005

51-16

Note:

Note:

Check fit

with
windshield.
It is
essential to
maintain
dimension -
a- of 13.2
mm for roof
trim
molding.

- Weld in roof,

RP spot
weld seam,
SG plug
weld seam.

- Braze

remainder to
rear joint of
roof frame,
optional SG
stepped
seam.

- Grind SG

spot welds
flush.

The seal

must be
even and
thin.
Irregularities
will be
visible on
the roof trim
strip (wavy).

51 03 55 20 Roof, replacing (Jetta wagon)

13/2/2005

51-17

Roof rail
dimensions

Notes:

a - 34

mm

b - 153

mm

c - 1155

mm

d - 29

mm

e - 523

mm

f - 26

mm

g - 146

mm

Marks

must be
checked
by
placing
roof rail
on
before
drilling
holes.

Taking

dimensions
for the right
side should
be
performed
in mirror
image.

Reworking

cavity
sealing.

51 03 55 20 Roof, replacing (Jetta wagon)

13/2/2005

51-18

51 07 55
50 Front
roof
cross
member,
replacing

Cutting
location

Roof

removed

- Cut out

cross
member.

- Remove

excess
material

51 07 55 50 Front roof cross member, replacing

13/2/2005