Volkswagen Golf / Golf GTI / Jetta. Manual — part 692

Removing

- Removing automatic rotary switch for
sunroof

60-3, Automatic rotary switch

for sunroof, removing

.

- Removing molded headliner

.

Repair Manual, Body Interior, Repair

Group 70, roof trim

- Disconnect water drain hoses from
installation unit - 1 - - arrows - .

- Remove bolts - 2 - and - 4 - (with
sleeves) and remove installation unit from
vehicle with a second mechanic.

Sunroof with glass panel (Meritor)

13/2/2005

Installing

- Insert installation unit - 1 - , align
according to bolt bores and insert bolts -
2 - and - 4 - (with sleeves).

- Check and establish if necessary
correct routing of wires and connectors
for electrical consumers at roof.

- Secure (8 Nm) installation unit - 1 - of
drive motor for sunroof - 3 - beginning at
left and right toward rear.

- Install water drain hoses - arrows - .

- Connect connector for drive motor - 3 - .

Slotted guide rail, removing

- Removing glass panel for sunroof

60-3, Glass panel for

sunroof, removing

.

- Removing installation unit

60-3, Installation unit,

removing and installing

.

- Removing drive motor for sunroof

60-3, Drive motor for

sunroof, removing

.

- Unclip end piece - 1 - from guide rail - 2 - - arrows - and
then remove.

Note:

When installing end piece - 1 - , seal against guide rail with
Butyl adhesive sealing cord AKL 450 005 05 .

Sunroof with glass panel (Meritor)

13/2/2005

- Using a screw driver, unhook water channel - 1 - carefully
on both sides at bearing on guide catch - 2 - and remove.

- Slide rear guide - 1 - in direction of - arrow - in guide rail -
4 - until lock mechanism of guide catch - 3 - is released.

- Remove rear guide - 1 - , guide catch - 3 - and slotted
guide rail - 2 - together out of guide rail - 4 - .

Note:

Always replace guides and cable as a set.

Water drain hoses, cleaning

Front water drain hoses:

Note :
For cleaning, it is recommended that you
create your own assisting tool out of a
speedometer inner cable, approx. 2300
mm (90.5 in.) long.

Sunroof with glass panel (Meritor)

13/2/2005

1. Front water drain hoses

2. Hose grommet

Front water drain hoses are
routed in A-pillar and end
between door and A-pillar.
Cleaning is performed at cut out
for sunroof.

Rear water drain hoses:

Note :
For cleaning, it is recommended that you
create your own assisting tool out of a
speedometer inner cable, approx. 2300
mm (90.5 in.) long.

Sunroof with glass panel (Meritor)

13/2/2005