Volkswagen Golf / Golf GTI / Jetta. Manual — part 619

51-27

Replacement

part

Welding in

Notes:

Rear roof

crossmember

- Spot weld roof

crossmember,
RP spot weld
seam.

To spot-weld

roof
crossmember,
only
VAG1713
special tool
may be used
due to
strength
related issues
(3 panels of
different
thicknesses in
welding area).

When using

other welding
units, the roof
crossmember
must be
welded in
using SG plug
welding.

51 09 55 70 Rear roof crossmember, replacing (Jetta wagon)

13/2/2005

51-26

51 09 55 70
Rear roof
crossmember,
replacing
(Jetta wagon)

WARNING!

Observe safety
precautions!

Repair Manual;

General Notes,
Chapter 1, Safety
precautions

Separating locations

Roof already cut

out

- Roof crossmember,

drilling out.

- Remove remaining

material.

51 09 55 70 Rear roof crossmember, replacing (Jetta wagon)

13/2/2005

51-27

Replacement

part

Welding in

Notes:

Rear roof

crossmember

- Spot weld roof

crossmember,
RP spot weld
seam.

To spot-weld

roof
crossmember,
only
VAG1713
special tool
may be used
due to
strength
related issues
(3 panels of
different
thicknesses in
welding area).

When using

other welding
units, the roof
crossmember
must be
welded in
using SG plug
welding.

51 09 55 70 Rear roof crossmember, replacing (Jetta wagon)

13/2/2005

51-28

51 37 55
00 A-
pillar,
inner,
replacing

WARNING!

1 - Foam

treated
area

Welding,
separating,
using spark
generating
tools in
foam treated
areas
creates
gases,
therefore, do
not use
these
processes.

Use 2K-filler
material to
smooth out
irregularities.

- Scrape out

as much
excess foam
as possible
before
starting
grinding
work.

51 37 55 00 A-pillar, inner, replacing

13/2/2005