Volkswagen Golf / Golf GTI / Jetta. Manual — part 581

10. Clamp with rubber mounting

¡

Arrow on clamp points forward

¡

Replace if threads in welded
nut are damaged

11. Heat shield

12. Self-locking hex nut, 45 Nm

13. Selector mechanism bearing

bracket

¡

Must be centered on support -
arrow A - with heat shield

Item - 11 -

.

14. Hex bolt, 24 Nm

15. Gasket

¡

Observe installation
instructions

48-5, Installing

!

16. Hydraulic line

17. Banjo bolt, 45 Nm

18. Banjo bolt, 38 Nm

19. Sealing rings

¡

Always replace

20. Steering gear

¡

Removing and installing

48-

5, Power steering gear,
removing and installing

Installation location

M 16 x 1.5

M 14 x 1.5

Power steering, servicing

Tie rod, removing and installing

Special tools, testers and auxiliary items
required

n

Holding fixture VW313

n

CV joint boot clamp tool V.A.G1275

n

Torque wrench V.A.G1332

n

Open jaw insert, 34 mm
V.A.G1332/5

n

Transmission support T10108

Removing

The tie rods can only be removed/installed with steering
gear removed.

Power steering, servicing

Removing and installing power steering gear

48-5,

Power steering gear, removing and installing

- Seal line connections on power steering gear if not
already done.

- Clean outside of power steering gear in the area of the
boot.

- Open clamp and slide boot back.

- Tighten power steering gear on transmission support
T10108 and remove tie rod from connecting rod.

Note:

n

Use only hole "5" and the allocated upper hole from
transmission support to tighten power steering gear.

Installing

Installation is in reverse sequence to removal.

Tightening torque

Tie rod to power steering gear 75 Nm

Installing boot

- Inspect boot for wear (cuts, tears) and check that sealing
surfaces for boot are clean.

Power steering, servicing

- Installing boot, but first turn tie rod so that the tie rod ball
joint shank is in the installation position.

Note:

n

Use only genuine clamp-type clips.

- Tighten clamp with hose clamp pliers V.A.G1275 .

- Install power steering gear

Removing and installing power steering gear

48-5,

Power steering gear, removing and installing

Tie rod ball joints, modified

The manufacturing process for tie rod ball joints has been
optimized. This has resulted in changes to the external
shape and length of the internally threaded shaft.

It was necessary to modify the tie rods to match tie rod ball

Power steering, servicing