Volkswagen Golf / Golf GTI / Jetta. Manual — part 593

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Vehicle information label contains:

a .- PKN (7 Digits), example:
1719016

b .- Color, example: B7B7

c .- Commercial code: 1C13L4

d .- Destination: X9A

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Vehicle data sticker

Vehicle data sticker is located in

spare tire wheel well.

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Vehicle data sticker from
04.00(only Jetta vehicles)

Vehicle data sticker is located next
to spare tire wheel well, near rear left
wheelhouse.

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Body foam insulation

The 1999 Jetta has various body cavities that are

foam treated.

Foam treated locations are described in

individual repair instructions.

Foam treating reduces noise transfer to the

interior.

Foam insulation is a pre-formed synthetic

material.

The parts catalog shows insulation on illustration

863-20.

The pre-formed foam parts are installed during

body assembly, they expand during drying time
in the paint shop oven at approx.180 C (388

F) after priming.

As these temperatures cannot be achieved under

normal workshop conditions, proceed as follows:

Requirements

Before continuing with this procedure, ensure

that the part for replacement is correctly
prepared.

- Remove excess foam material.

- Repaint, apply two coats (wet on wet)

glass/paint primer D009 200 02 if necessary,
flash-off time - approx.10 min.

Body foam insulation

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