Volkswagen Golf / Golf GTI / Jetta. Manual — part 635

53-24

Left inner

Right inner

- Drill out original joint with spot weld

drill bit.

- Separate joint to wheel house.

- Make separating cut with body saw

VAG1523.

- Offset body side.

53 10 55 50 Tail light mount, replacing (Golf)

13/2/2005

53-25

Replacement part

Preparing new part

- Remove excess material.

Tail light mount

- Make holes in flange of new part.

- Weld new part in, RP-spot weld

seam.

53 10 55 50 Tail light mount, replacing (Golf)

13/2/2005

53-26

Welding in place

- Install and secure new part in

position.

Left inner

- Weld in cross panel, RP-spot weld

seam.

- Weld remaining joint, SG-plug weld

seam.

- Weld in cross panel, RP-spot weld

seam.

- Weld remaining joint, SG-plug weld

seam.

53 10 55 50 Tail light mount, replacing (Golf)

13/2/2005

53-27

Right inner

- At parting cut, make overlap weld,

SG continuous seam (staggered).

- Weld in sealing plate

Page 53-

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53 10 55 50 Tail light mount, replacing (Golf)

13/2/2005