Volkswagen Golf / Golf GTI / Jetta. Manual — part 586

Special tools, testers and auxiliary items
required

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Hose clamps 3094

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Torque wrench V.A.G1331

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Assembly tool for spring-type clip
pliers VAS5024

Power steering pump is not serviceable. If complaints are
received, determine cause with the help of pressure tests,
leak test and Guided Fault Finding. If a malfunction is
present, the pump must be replaced.

Note:

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Pumps supplied as replacement parts are not filled
with oil. They must be filled with hydraulic fluid G002
000 and turned by hand before installation, otherwise

Power steering pump, reservoir and hydraulic lines

pump noise or damage can result in operation.

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Type of fluid: Hydraulic fluid G 002 000

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System oil capacity: 0.7 to 0.9 l

Removing

- Remove noise insulation.

- Loosen belt pulley hex socket head bolt.

Counter-hold with a hex key if necessary.

- Turn tightening device in direction of - arrow - to relieve
tension on ribbed belt.

Power steering pump, reservoir and hydraulic lines

For ease of illustration, relieving belt pulley tension is
shown without charge air line.

- Identify direction of rotation of ribbed belt

- Remove ribbed belt.

- Remove belt pulley hex. socket head bolt.

Removing intake line and intake hose

Removing intake hose

- Open spring-type clamps - 1 - , - 2 - and - 3 - .

- Remove intake hose - A - .

Removing intake line

We recommend that the flexible pliers from tool set
VAS5024 be used to remove the intake line lower spring-
type clip.

- Disconnect all electrical cables and hoses.

- Open spring-type clamps - 1 - with flexible pliers.

- Remove intake line - B - .

Power steering pump, reservoir and hydraulic lines

- Clamp off intake hose with hose clamps 3094 .

- Open spring clamp - 3 - and remove intake hose

Use assembly tool for spring-type clip pliers VAS5024 for
this.

- Clamp return hose with hose clamp 3094 .

- Remove banjo bolt - 2 - .

- Close off the pressure line with a plastic bag or similar.

Power steering pump, reservoir and hydraulic lines