Volkswagen Golf / Golf GTI / Jetta. Manual — part 987

87-152

Note:

Before removing ribbed belt, mark
direction of rotation. When installing
the belt ensure it is correctly seated
in the pulley.

Fig. 1

Ribbed belt routing

1 - Ribbed belt tensioner

2 - Generator pulley

3 - Compressor pulley

4 - Power steering pump pulley

5 - Crankshaft pulley/vibration
dampener

6 - Water pump pulley

Compressor bracket, removing and installing

13/2/2005

87-153

4-cylinder
TDI engine

Special tools
and
equipment
required

Notes:

Repair

Manual,

Torque

wrench (5 -
50 Nm)

The

compressor
bracket and
related
components
can be
removed
and
installed
without
discharging
the
refrigerant
circuit.

1

-

Bracket for
injection
pump,
generator,
compressor
and power
steering
pump

Removing:

- First

remove
injection
pump,
generator
and
power
steering
pump

Compressor bracket, removing and installing

13/2/2005

Electrical
Equipment,
Repair Group
27

Repair

Manual,
Suspension,
Wheels,
Steering,
Repair Group
48

Repair

Manual, 1.9
Liter TDI 4-Cyl.
Diesel OBD II
Direct Fuel
Injection &
Glow Plug,
Repair Group
23

- Remove

bolts -7-
(qty. 2)

- Remove

compressor
from
bracket
and
suspend
with wire
on body.

- Remove

bolts -4-
and -5-.

- Remove

bracket
from
engine
block.

Compressor bracket, removing and installing

13/2/2005

87-154

Repair

Manual, 1.9 Liter
TDI 4-Cyl. Diesel
OBD II Direct
Fuel Injection &
Glow Plug,
Repair Group 23

Repair

Manual,
Suspension,
Wheels,
Steering, Repair
Group 48

2 - Injection

pump

Removing:

3 - Power

steering
pump

Removing:

4 - Bolt

M10X65

45 Nm

(33 ft lb)

Qty.: 4

5 - Bolt

M10X45

45 Nm

(33 ft lb)

Qty.: 2

6 - Compressor

Manufacturer:

Sanden,
designation:
SD7V16

Manufacturer:

Zexel,
designation:
DCW-17D

Compressor bracket, removing and installing

13/2/2005