Volkswagen Golf / Golf GTI / Jetta. Manual — part 575

manufacturer Presta is installed, the bolts
must be secured with locking fluid D 000
600 .

Identifying steering column

48-4,

Identifying steering column

- Install hex bolt - 12 - .

- Install nut - 13 - and tighten to 10 Nm.

- Tighten bolts - 5 - to 25 Nm

- Remove transportation securing device -
6 - .

- Install universal joint/shaft on steering
pinion

- Tighten bolt - 8 - to 30 Nm.

1. Steering column cross member

Steering column

2. Steering column

3. Bolt

4. Handle

5. Hex bolt, 22 Nm

6. Transportation securing device

7. Steering column universal

joint/shaft

8. Hex bolt, 30 Nm

9. Steering gear pinion

10. Shear head bolt

11. Pin

12. Hex bolt

13. Hex nut, 10 Nm

The ignition key removal lock cable must be connected on
vehicles with automatic transmission

48-4, Installing

- Install steering column switch

.

Repair Manual, Electrical System, Repair Group 94,

Steering column switch, Steering column switch, removing
and installing

Following work sequence affects only vehicle with ESP

- Installing steering angle sensor G85

.

Repair Manual, Brake System, Repair Group 45, ESP

system components removing and installing; steering angle
sensor -G85- removing and installing

The basic setting for steering angle sender G85 must
be checked after the following assembly work:

n

When steering angle sensor G85 has been removed
or replaced,

Steering column

n

After removing or replacing steering column;

n

After removing or replacing steering column switch;

n

After removing or replacing steering lock housing;

n

When steering wheel is repositioned.

Perform steering angle sensor G85 basic setting

- Vehicle diagnosis, testing and information system
VAS5051 .

- Select on display "Suspension, Wheels, Brakes, Steering
(Repair Group 01; 40...48)" 49) "" .

- Select on display "Brake system" .

- Select on display. "01 On Board Diagnostics Systems"

- Select on display "Anti-lock brake system" .

- Select on display "Functions" .

- Select on display "Basic setting for steering angle sensor -
G85-" .

Continue for all vehicles

- Installing trim for steering column switch

.

Repair Manual, Body Interior, Repair Group 70,

Instrument panel; Removing and installing instrument panel

- Install steering wheel

.

Repair Manual, Repair Manual Body Interior, Repair

Group 69, Airbag; Steering Wheel, removing and installing

- Install airbag unit

Repair Manual, Body Interior, Repair Group 69, Airbag;

Airbag unit; Drivers Side Airbag, removing and installing

Steering column

.

Caution!

When connecting battery make sure that no one is in
the vehicle!

Steering column, checking for damage

Visual check

- Check all steering column parts for damage.

Replace complete steering column if damaged.

Functional check

Requirements:

n

Steering column universal joint pulled off steering
gear.

- Check that steering column turns easily without catching.

- Check that steering column can be adjusted for height and
reach.

- Check gap dimension - a - .

- Dimension a ; Maximum 23 mm

If during one of these checks the specifications are not
attained the steering column is damaged.

- Replace steering column in this case.

Steering lock housing, removing and
installing

Removing

Steering column