Volkswagen Golf / Golf GTI / Jetta. Manual — part 625

51-48

- Install and secure inner and outer B-pillars with

door alignment fixture

Page 00-50

- Remove outer B-pillar.

- Weld inner B-pillar, RP-spot weld seam, SG

continuous weld seam, SG-plug weld seam.

- Weld inner B-pillar, SG-continuous weld seam

4x25 mm (0.157 x 0.98 in.)

51 42 55 60 Inner B-pillar, replacing (4-door), 51 42 55 50 inner B-pillar, replacing ...

13/2/2005

51-49

- Weld B-pillar in roof area, RP-

spot weld, SG-plug weld

Note:

SG-plug welding should only be 15
mm (0.59 in.)

- Install panels -1- and -2- and

secure.

- Weld panels, SG-plug weld seam.

51 42 55 60 Inner B-pillar, replacing (4-door), 51 42 55 50 inner B-pillar, replacing ...

13/2/2005

51-50

Note:

Remaining spot welds will be welded
when welding B-pillar.

- Weld in web plate, SG-continuous

weld seam, SG-plug weld.

- Welding B-pillar in

Page 51-

36

.

51 42 55 60 Inner B-pillar, replacing (4-door), 51 42 55 50 inner B-pillar, replacing ...

13/2/2005

51-51

51 45 55
00 Outer
side
member,
replacing
(2-door)

Cutting
location

Note:

Record size of
replacement
part!

- Make sill

parting cut
according
to degree of
damage.

- Drill out

original joint
to A-pillar.

51 45 55 00 Outer side member, replacing (2-door)

13/2/2005