Volkswagen Golf / Golf GTI / Jetta. Manual — part 28

15-9

Special tools and equipment

Fig. 1

Checking cylinder head
for distortion

Straightedge

Feeler gauge

Max. permissible distortion: 0.05

mm

Cylinder head, servicing

15-10

Special tools and equipment

Work sequence

Note:

When the cylinder head is installed
the holes in the cylinder head gasket
are only half visible.

Fig. 2

Preparing cylinder head
gasket for installation

AMV 174 004 01 Sealing

compound

AMV 188 001 02 Sealing

compound

- Clean old sealing compound from

3 mm holes in cylinder head
gasket (arrows).

- Fill 3 mm holes in cylinder head

gasket with sealing compound
AMV 174 004 01. Coat sealing
surfaces on cover and seal
flywheel/drive plate flange with
sealing compound AMV 188 001
02. Install cover immediately.

Cylinder head, servicing

15-11

Cover,
removing and
installing

Repair

Manual, 2.8 Liter
VR6 4V Fuel
Injection &
Ignition, Engine
Code(s): BDF,
Repair Group 01

1 - Cable

guide

For

coolant
hoses
and
wiring
harness

Coolant

hose
connection
diagram

Page 19-
11

2 - 8 Nm

3 - Camshaft

Position
(CMP)
sensor 2-
G163-

For

exhaust
camshaft

Mark

connector
and
component
before
disconnecting

Checking:

4 - Chain

tensioner,
40 Nm

Cylinder head, servicing

For

camshaft
roller
chain

Page 15-
4

, item -

11 -

Turn

engine
over only
when
chain
tensioner
is
installed

Cylinder head, servicing