Volkswagen Golf / Golf GTI / Jetta. Manual — part 522

6. Thrust washer

¡

Installation location

40-5,

Installing spring washer and
thrust washer on outer joint

7. Spring washer

¡

Installation location

40-5,

Installing spring washer and
thrust washer on outer joint

8. Clamp

¡

Always replace

¡

Tightening with pliers
V.A.G1682

40-5, Tightening

clamp on outer CV joint boot

9. Protective boot

¡

Check for tears and chafing

¡

Material: Hytrel
(Polyelastomer)

10. Clamp

¡

Always replace

¡

Tightening

40-5, Tightening

clamp for CV joint boot (inner,
small dia.)

11. Axle shaft

12. Protective boot for inner constant

velocity joint

¡

Material: Rubber

¡

With vent hole

¡

Check for tears and chafing,
replace if necessary

13. Clamp

¡

Always replace

Front drive axle, servicing

14. Cover

¡

Carefully drive off with a drift

¡

Before installing on constant
velocity joint, coat sealing
surface with D454300A2

¡

Adhesive surface must be free
of oil and grease

15. Multi-point socket head bolt

¡

Tighten diagonally to 10 Nm

¡

Tighten to 70 Nm

¡

Always replace

16. Plate

17. Inner constant velocity joint

¡

Replace as a unit

¡

Pressing off

40-5, Pressing

off inner constant velocity joint

¡

Pressing on

40-5, Pressing

on inner constant velocity joint

¡

Checking

40-5, Inner

constant velocity joint,
checking

¡

Adhesive surface must be free
of oil and grease

¡

Greasing

40-5,

18. Circlip

¡

Always replace

19. Gasket

¡

Replacing. Pull off protective
foil and stick into joint.

20. Cover

Front drive axle, servicing

¡

Carefully drive off with a drift

40-5, Drive off cover for

inner joint

¡

Adhesive surface must be free
of oil and grease

¡

Before installing on constant
velocity joint, coat sealing
surface with D454300A2

Drive off cover for inner joint

III - Axle shaft with triple roller joint AAR
2000, servicing

Front drive axle, servicing

Special tools, testers and auxiliary items
required

n

Thrust plate VW401

n

Thrust plate VW402

n

Punch VW408A

n

Punch VW411

n

Tube 37 mm dia. VW416B

n

Thrust pad VW447H

Front drive axle, servicing