Volkswagen Golf / Golf GTI / Jetta. Manual — part 932

80-5

Repair Manual, Body

Interior, Repair Group
70

17 - Cables

Installing and

adjusting

Page 80-25

18 - Heater core

Always replace

coolant after
removal/replacement

Replacing

Page 80-19

19 - Heater

core/bulkhead
seal

Installation

position

Page 80-21
Fig. 2

20 - Defroster duct

Replacing:

- Remove and

install
instrument
panel.

- Loosen

instrument
panel cross
member

Fig. 5

Installation

position

2

Heating and ventilation system, servicing

13/2/2005

80-6

Fig. 1

Side window air outlet,
removing

- Carefully pull out using needle

nose pliers

Fig. 2

Defroster duct,
installation position

- Attach defroster duct -2- to heater

unit.

- At the same time position

defroster duct -2- in instrument
panel cross member -1-.

Heating and ventilation system, servicing

13/2/2005

80-7

Removing

Repair Manual, Body-Interior,

Repair Group 68

Fig. 3

Fresh air blower -V2-,
removing

1 - Heater unit

2 - Fresh air blower -V2-

3 - Cover

4 - Screws

5 - Fresh Air Blower Series
Resistance With Fuse -N24-

- Remove glove box.

- Disconnect electrical connector

for fresh air blower series
resistance with fuse -N24 .

- Disconnect electrical connector

for heater fan.

- Remove resistor for fresh air

blower.

- Remove fresh air blower

downward.

Heating and ventilation system, servicing

13/2/2005

80-8

Removing

With plenum cover removed:

Installing

Fig. 4

Dust and pollen filter,
removing and installing

1 - Air deflector

2 - Frame

3 - Dust and pollen filter element

4 - Plastic nut, 2.5 Nm (22 in. lb)

5 - Filter housing

- Depress tabs at front edge of

frame -2-.

- Lift and pull out filter element with

frame to front .

- Assemble filter element to frame

- Insert so that pins fit into into filter

housing -5-.

- Clip frame into place.

Heating and ventilation system, servicing

13/2/2005