Volkswagen Golf / Golf GTI / Jetta. Manual — part 64

19-19

Work sequence

- Install lower coolant hose and

secure with retaining clamp
(arrow).

Repair Manual, Body Exterior,

Repair Group 50

- Slide coolant hoses onto oil

cooler unions (arrows) and secure
with spring-type clamps.

- Install center insulation tray:

Cooling system components, servicing

19-20

Without using coolant system
charging unit VAS 6096

Using coolant system charging
unit VAS 6096

See instruction manual for coolant

system charging unit VAS 6096

With and without coolant system
charging unit VAS 6096

- Fill coolant slowly up to top mark

of hatched field on expansion
tank.

- Screw adapter V.A.G1274/8 onto

expansion tank.

- Fill coolant system using coolant

system charging unit VAS 6096:

- Seal expansion tank.

- Switch off heater and air

conditioner.

- Start engine and maintain an

engine speed of about 2000 rpm
for approx. 3 minutes.

- Allow engine to run at idling

speed until lower hose on radiator
becomes hot.

- Switch ignition off.

Cooling system components, servicing

19-21

- Check coolant level and top up

coolant if necessary:

At normal engine operating

temperature coolant level must
reach top mark of hatched field.

When engine is cold coolant level

should be around middle of
hatched field.

Cooling system components, servicing

19-22

Radiator and
coolant fan,
removing and
installing

Special tools
and equipment

T10007

Refractometer

VAG 1306

Drip tray

VAG 1331

Torque
wrench (5...50
Nm)

VAS 5024

Assembly tool
for spring-
type clips

Cooling system components, servicing