Volkswagen Golf / Golf GTI / Jetta. Manual — part 512
- Press out drive axle.
Note:
n
When pressing drive axle out ensure sufficient
clearance is available.
- Remove drive axle from wheel bearing housing and tie up.
The drive axle must not hang down!
The inner joint will be damaged through overflexing.
- Remove phillips-head screw for brake disc and take out
brake disc.
- Remove cover plate.
Note:
n
Place engine/transmission jack V.A.G1383/A
underneath (danger of accident from falling parts
when removing the wheel hub and wheel bearing).
Pulling out wheel hub
- Insert thrust bolts - 1 - in wheel bearing housing.
Front suspension R32, servicing
- Install support - 2 - , piston cylinder - 3 - with pull rod and
special nut - 4 - .
- Hold tool securely and pull out wheel hub.
1 - Thrust bolt E-15
2 - Bell E-40
3 - Piston cylinder HKZ-15
4 - Special nut E-8-214 and pull rod
5 - High pressure hose with quick release coupling
Pulling out wheel bearing
- Remove circlip.
- Install press piece - 1 - with shoulder to bearing, press
sleeve - 2 - with four stepped internal diameters to wheel
bearing housing, piston cylinder - 3 - with pull rod and
special nut - 4 - .
- Operate pump and remove the wheel bearing.
1 - Press piece E-5
2 - Press sleeve E-65-1
3 - Piston cylinder HKZ-15
4 - Special nut E-8-214 and pull rod
Front suspension R32, servicing
Pulling bearing inner race from hub
Pressing in wheel bearing
- Clean hole from wheel bearing housing
- Grease hole with Molykote grease completely.
Molykote grease, G 052 723 A2
Use grease packet from repair kit
- Install wheel bearing - 1 - , press piece - 2 - install with
collar in bearing) and piston cylinder - 3 - with pull rod on
wheel bearing housing.
Front suspension R32, servicing
- Install thrust piece - 4 - with wide collar toward wheel
bearing housing and special nut - 5 - on inside.
- Press wheel bearing in by operating pump.
- Insert circlip with needle nose pliers.
1 - Wheel bearing
2 - Press piece E-13-1
3 - Piston cylinder HKZ-15
4 - Press piece E-10
5 - Special nut E-8-214 and pull rod
Pressing in wheel hub
- Install hub - 1 - and piston cylinder - 2 - with pull rod on
wheel bearing.
- Install thrust piece - 3 - and special nut - 4 - ( with collar
toward special nut) on inside.
- Press in hub by operating pump.
1 - Wheel hub
2 - Piston cylinder HKZ-15
3 - Press piece E-5
4 - Special nut E-8-214 and pull rod
Further installation is in reverse sequence to removal.
III - Front suspension strut, assembly
overview
Front suspension R32, servicing
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