Volkswagen Golf / Golf GTI / Jetta. Manual — part 312

35-40

Identification groove (arrow -1-) and
narrow collar (arrow -2-) of synchro-
hub point toward 1st gear.

Fig. 15 Installation position of

1st and 2nd gear locking
collar/synchro-hub

Fig. 16 Pressing on 1st and 2nd

gear locking
collar/synchro-hub

- Install securing clip.

Output shaft, 1st-4th gear, disassembling and assembling

35-41

Lugs (arrows) face toward synchro-
hub/locking collar -A-

Fig. 17 Installation position for

1st or 3rd gear outer
ring

The lugs (arrows -1-) engage in the
recesses (arrow -2-) in the synchro-
ring -B-.

Fig. 18 Installation position

synchro-ring (inner ring
for 1st or 3rd gear) -A-

Output shaft, 1st-4th gear, disassembling and assembling

35-42

The higher shoulder -A- faces
toward 2nd or 4th gear -B-. The
recesses in the shoulder (arrows)
engage in the lugs of the outer ring
(arrow

Fig. 17

)

Fig. 19 Installation position 1st

and 3rd gear wheel

The wider shoulder of the synchro-
hub (arrow) faces 3rd gear.

Fig. 20 Installation position 3rd

and 4th gear locking
collar/synchro-hub

Output shaft, 1st-4th gear, disassembling and assembling

35-43

Fig. 21 Pressing on 3rd and 4th

gear synchro-hub with
locking collar

- Install securing clip.

Fig. 22 Checking 4th gear

synchro-ring for wear

- Press synchro-ring onto gear

cone and measure gap "a" with
feeler gauge.

Gap

"a"

New

dimension

Wear

limit

4th

gear

1.0 ... 1.7 mm 0.5 mm

Output shaft, 1st-4th gear, disassembling and assembling