Volkswagen Golf / Golf GTI / Jetta. Manual — part 631

53-8

Separating locations

Rear cross panel, exterior and

side panel already removed.

- Drill out transverse beam at rear

cross panel from inside.

- Drill out mount for SBBR-lamp.

53 05 55 23 Rear cross panel, complete, replacing (Jetta wagon)

13/2/2005

53-9

Separating

locations

- Separate

original
joint.

- Separate

rear cross
panel and
parts of D-
pillar.

53 05 55 23 Rear cross panel, complete, replacing (Jetta wagon)

13/2/2005

53-10

53 09 55 70 Lock carrier,
welding in

Replacement parts

Lock carrier

Adhesive: DA 001 730 A1

Preparing new part

- Transfer separating cut plus 20

mm to new part for overlap in spot
weld area -a-, and separate
hatched area.

- Step new part in spot weld area -

a-.

53 05 55 23 Rear cross panel, complete, replacing (Jetta wagon)

13/2/2005

53-11

- Align and secure new part.

WARNING!

New part must be installed within
30 minutes, otherwise bonding
properties of adhesive will be
impaired.

- Apply adhesive in spot weld area

-a-.

- Weld in new part, RP spot weld

seam, SG plug weld seam.

53 05 55 23 Rear cross panel, complete, replacing (Jetta wagon)

13/2/2005