Volkswagen Golf / Golf GTI / Jetta. Manual — part 267

Repair Group
13; Sealing
flange and
flywheel/drive
plate,
removing and
installing

Clutch, servicing

30-26

Note:

Clean input
shaft splines
and, on used
clutch plates,
the hub
splines,
remove
corrosion and
apply only a
very thin
coating of

2 - Clutch

plate

Diameter

Page

00-2

Installed

position
on two-
part
flywheel:
Shorter
hub end
(arrow)
points
toward
pressure
plate

Installed

position
with
single
piece
flywheel:
spring
cage
faces
pressure
plate

Centering

Fig. 1

Lightly

grease
splines

Clutch, servicing

grease, Part
No: G 000
100, to the
input shaft
splines. Then
move clutch
plate back and
forth on the
input shaft
until the hub
moves freely
on the shaft.
Excess grease
must be
removed.

Clutch, servicing

30-27

Note:

Pressure
plates are
protected
against
corrosion and
greased. Only
the contact
surface may
be cleaned,
otherwise the
service life of
the clutch will
be
considerably
reduced.

3 - Pressure

plate

Removing

and
installing

Fig. 1

Check

ends of
diaphragm
spring

Fig. 2

4 - Bolt

Use Parts

catalog to
check
correct
application

On two-

part
flywheel:
22 Nm,
always
replace

On
single
piece
flywheel:

Clutch, servicing