Volkswagen Golf / Golf GTI / Jetta. Manual — part 990

87-160

Note:

A thermo-fuse
integrated into
the clutch coil
protects the
A/C clutch in
the event of
overheating
(e.g.: due to a
binding
compressor)
The clutch coil
circuit is
interrupted.

5 - Clutch

pulley

Removing

Page

87-164

6 - Circlip

Always

replace

- Flat side

must face
compressor

Must be

seated
correctly
in
groove

7 - Clutch

coil

Installing

Page

87-164

8 - Retainer

With

screw

9 - Retainer

Compressor bracket, removing and installing

13/2/2005

87-161

10 - Retainer

11 - Bolt

12

-

Compressor

Manufacturer:

Sanden

13 - Threaded

bushing

Compressor bracket, removing and installing

13/2/2005

87-162

A/C clutch -N25- (Sanden),
removing and installing

Special tools, testers, measuring
instruments and auxiliary items
required

Notes:

3212 Spanner wrench (or

equivalent two-hole pin wrench)

Two arm puller

Three arm puller

Depth gauge

Torque wrench (5 - 50 Nm)

It is not necessary to discharge

the refrigerant circuit to remove
and install the A/C clutch.

Remove ribbed belt

Repair

Manual, Engine Mechanical,
Repair Group 13 .

On Diesel engines, remove

charge air cooler

Repair

Manual, 1.9 Liter TDI 4-Cyl.
Diesel Engine Mechanical,
Repair Group 21 .

Compressor bracket, removing and installing

13/2/2005

87-163

Hex nut, removing and installing

Tightening torque: 25 Nm (18

ft lb)

- Remove hex nut while counter

holding with two-hole pin wrench
3212 (or equivalent with 4 mm
pins).

Clutch plate, removing

Use locally available two or three
arm puller if plate is securely seated
(difficult to remove).

- Carefully pry off clutch plate using

two large screwdrivers -A-.

Compressor bracket, removing and installing

13/2/2005