Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 567
2
Clutch
⇒ “2.1 Overview - Clutch”, page 36
⇒ “2.2 Clutch, Removing and Installing”, page 39
2.1
Overview - Clutch
⇒ “2.1.1 Overview - Clutch, with Dual Mass Flywheel, Sachs”,
page 36
⇒ “2.1.2 Overview - Clutch, with Dual Mass Flywheel, LuK”, page
37
⇒ “2.1.3 Overview - Clutch, with Single Flywheel”, page 38
2.1.1
Overview - Clutch, with Dual Mass Flywheel, Sachs
1 - Dual Mass Flywheel
❑ Removing and instal‐
ling. Refer to ⇒ Rep.
Gr. 13 ; Cylinder Block,
Transmission Side; Fly‐
wheel, Removing and
Installing .
❑ Make sure it fits secure‐
ly on the centering pins
❑ Keep the clutch lining
contact surface free of
grooves, oil and grease.
2 - Clutch Plate
❑ Allocation. Refer to the
Parts Catalog.
❑ Removing and instal‐
ling. Refer to
❑ Only replace together
with the pressure plate
❑ Installed position. Refer
to
3 - Pressure Plate
❑ With adjustment mech‐
anism
❑ Only replace together
with the clutch plate
❑ Allocation. Refer to the
Parts Catalog.
❑ Removing and instal‐
ling. Refer to
⇒ “2.2.1 Clutch, Removing and Installing, with Dual Mass Flywheel, Sachs”, page 39
❑ Check the ends of the diaphragm spring. Refer to
⇒ Fig. ““Check the Ends of the Diaphragm Spring”“ , page 41
❑ Checking the spring connections and rivet connections. Refer to
⇒ Fig. ““Checking the Spring Connections and Rivet Connections”“ , page 41
4 - Bolt
❑ M 6: 13 Nm
❑ M 7: 20 Nm
❑ Loosen and tighten in small steps and in diagonal sequence
❑ Allocation. Refer to the Parts Catalog.
2.1.2
Overview - Clutch, with Dual Mass Flywheel, LuK
1 - Flywheel
❑ Removing and instal‐
ling. Refer to ⇒ Rep.
Gr. 13 ; Cylinder Block,
Transmission Side; Fly‐
wheel, Removing and
Installing .
❑ Make sure it fits secure‐
ly on the centering pins
❑ Keep the clutch lining
contact surface free of
grooves, oil and grease.
2 - Clutch Plate
❑ Allocation. Refer to the
Parts Catalog.
❑ Removing and instal‐
ling. Refer to
.
❑ Only replace together
with the SAC pressure
plate
❑ Installed position. Refer
to
3 - SAC Pressure Plate
❑ SAC = “self-adjusting
clutch”
❑ Only replace together
with the clutch plate
❑ Allocation. Refer to the
Parts Catalog.
❑ Removing and installing. Refer to
⇒ “2.2.2 Clutch, Removing and Installing, with Dual Mass Flywheel, LuK”, page 42
.
❑ Check the ends of the diaphragm spring. Refer to
⇒ Fig. ““Check the Ends of the Diaphragm Spring”“ , page 41
❑ Checking the spring connection and rivet connections. Refer to
⇒ Fig. ““Checking the Spring Connections and Rivet Connections”“ , page 41
4 - Bolt
❑ M 6: 13 Nm
❑ M 7: 20 Nm
❑ Allocation. Refer to the Parts Catalog.
❑ Loosen and tighten in small steps and in diagonal sequence
2.1.3
Overview - Clutch, with Single Flywheel
1 - Flywheel
❑ Removing and instal‐
ling. Refer to ⇒ Rep.
Gr. 13 ; Cylinder Block,
Transmission Side; Fly‐
wheel, Removing and
Installing .
❑ Make sure it fits secure‐
ly on the centering pins
❑ Keep the clutch lining
contact surface free of
grooves, oil and grease
2 - Clutch Plate
❑ Allocation. Refer to the
Parts Catalog.
❑ Centering. Refer to
3 - Pressure Plate
❑ Removing and instal‐
ling. Refer to
❑ Check the ends of the
diaphragm spring. Refer
to
❑ Checking the spring
connections and rivet
connections. Refer to
Spring Connection and Rivet Connections”“ , page 47
4 - Bolt
❑ M 6: 13 Nm
❑ M 7: 20 Nm
❑ Loosen and tighten in small steps and in diagonal sequence
❑ Allocation. Refer to the Parts Catalog.
2.2
Clutch, Removing and Installing
⇒ “2.2.1 Clutch, Removing and Installing, with Dual Mass Fly‐
wheel, Sachs”, page 39
⇒ “2.2.2 Clutch, Removing and Installing, with Dual Mass Fly‐
wheel, LuK”, page 42
⇒ “2.2.3 Clutch, Removing and Installing, with Single Flywheel”,
2.2.1
Clutch, Removing and Installing, with
Dual Mass Flywheel, Sachs
Special tools and workshop equipment required
♦ Flywheel Retainer - 3067-
♦ Alignment Tool - Clutch Plate - 3190A-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Grease for Clutch Disc Shaft Splines - G 000 100-
Removing
• The transmission is removed.
– Insert the Flywheel Retainer - 3067- to loosen the bolts.
When Removing, Loosen the Bolts as Follows so that the Clutch
Pressure Plate Does Not Distort (Causing Shuddering on Accel‐
eration):
– Loosen the bolt diagonally in small steps.
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